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BWQ 5000 - Inline Weight Per Unit Area Gauge to Measure the Material Distribution

BWQ 5000 - Inline Weight Per Unit Area Gauge to Measure the Material Distribution

BWQ 5000 - Inline Weight Per Unit Area Gauge to Measure the Material Distribution

Product catalog summary
Overview
The BWQ 5000 by Fagus-GreCon is an inline weight per unit area gauge designed to optimize material consumption and monitor material distribution in production processes, particularly for wood-based panels like particleboard, MDF, and OSB.

Key Benefits
  • Optimizes material consumption and energy use.
  • Monitors material distribution to ensure high product quality.
  • Allows quick intervention in production processes through fast traverse movement.
  • Automatic calibration ensures high-quality measurements.
  • Intuitive operation with a touch interface.

Why Choose GreCon
  • Displays optimization potentials.
  • Flexible use with various products.
  • Three operation modes: cross, stationary, and step mode.
  • Variable traversing speed in cross mode.

Measurement Technology
The BWQ 5000 uses X-ray technology for non-contact measurement of material distribution. It operates in three modes: cross, stationary, and step, allowing for detailed analysis of specific zones or longitudinal profiles.

Software Functions
  • Network Connection: Supports data transmission to process control systems via OPC or ODBC.
  • Visualisation: Graphically processes measured values for intuitive operation and quick intervention.
  • Recipe Management: Stores product types and production parameters.
  • Database: Stores and exports measured values for further processing.

Technical Specifications
  • Supply voltage: 230 V / 115 V
  • Frequency: 50 Hz / 60 Hz
  • Power consumption: 1,500 VA
  • Compressed air supply: 6 bar (90 psi)
  • Measuring ranges: 2 to 40 kg/m² (0.4 to 8 lbs/ft²)
  • X-ray tube: max. 50 kV at 1 mA
  • Repeating accuracy: ± 10 g/m²
  • Measuring resolution: better than ± 20 g/m² at 40 kg/m²

Calibration
The BWQ 5000 features automatic calibration to maintain high measurement accuracy, using a sample placed near the material flow.

Applications
The gauge is used in production lines for particleboard, MDF, OSB, and other materials, installed after forming stations or pre-presses, and can also measure completed panels.
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Catalog excerpts

BWQ 5000 - Inline Weight Per Unit Area Gauge to Measure the Material Distribution-1

Fagus-GreCon Greten GmbH & Co. KG P.O. Box 1243 D-31042 Alfeld-Hanover Phone Fax E-Mail Inline Weight Per Unit Area Gauge to Measure the Material Distribution Fire Protection Measuring Technology EN | R.02 | 2015.04 Subject to technical and country-specific modifications. © Fagus-GreCon Greten GmbH & Co. KG

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BWQ 5000 - Inline Weight Per Unit Area Gauge to Measure the Material Distribution-2

Your Benefit ■■ Optimisation of material consumption ■■ Monitoring of material distribution ■■ Fast traverse movement - quick and strip-wise measurement of the cross profile to quickly intervene in the production process ■■ Measurement of the longitudinal profile for detection of systematic distribution failures lengthwise/crosswise ■■ Automatic calibration with homogeneous test samples for best quality of measured values ■■ Intuitive operation using TOUCH ■■ Display of optimisation potentials ■■ Flexible use with various products ■■ Additional possibility for weight per unit area measurement...

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BWQ 5000 - Inline Weight Per Unit Area Gauge to Measure the Material Distribution-3

Inline Weight Per Unit Area Measurement with X-Ray Technology The continuous monitoring of the mat distribution across the production prior to the main press ensures an optimum production flow. Belt tracking caused by imbalances in the mat can be prevented. The recorded measured data makes it possible to easily trace production processes to expose optimisation potentials. With the BWQ 5000 information combined with other process data in a higher-ranking process control system, additional optimisation potentials are revealed. Measuring Principle The weight per unit area gauge works in a non-contact...

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BWQ 5000 - Inline Weight Per Unit Area Gauge to Measure the Material Distribution-4

Software Functions The visualisation software of all GreCon measuring systems is based on Windows®. The software of the traversing Weight Per Unit Area Gauge BWQ 5000 consists of the following program modules: ■■ Network Connection For the data transmission to higher-ranking process control systems, different network connections, such as OPC or ODBC, are available. ■■ Visualisation The core of the software package is the visualisation software. It records all measured values and processes them graphically. The simple menu structure, which is standard for all GreCon meas-uring systems, makes intuitive...

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BWQ 5000 - Inline Weight Per Unit Area Gauge to Measure the Material Distribution-5

GreCon measuring systems are equipped with GreCon online support SATELLITE. This provides safe, simple and fast remote support when there is trouble or to check the system. Each online support is logged and stored in the system‘s history. ■■ Automatic Calibration The quality of the measuring results essentially depends on constant conditions during measurement. To obtain a high measuring accuracy, the BWQ 5000 is calibrated automatically at regular intervals. For automatic calibration, an appropriate sample is placed in the calibration position, which is located near the material flow. BWQ calibration...

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BWQ 5000 - Inline Weight Per Unit Area Gauge to Measure the Material Distribution-6

■■ Particleboard ■■ MDF board ■■ HDF board ■■ Hardboard ■■ OSB board ■■ Insulating material (mineral wool and insulating board) ■■ Machined car parts ■■ Rigid foam board In particleboard and OSB board production lines, the traversing weight per unit area gauge is installed directly after the forming station. In MDF production lines, it is used after the pre-press. An additional measurement of the completed panels is also possible. This is especially useful where the measurement of the material distribution prior to the press is impossible or additional information is desired. Diverse application...

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All Fagus-GreCon catalogs and technical brochures

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Archived catalogs

  1. GreCon DAX 6000

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  2. GreCon CS 5000

    10  Pages

  3. GreCon BWS 5000

    10  Pages

  4. Academy

    2  Pages

  5. Service

    4  Pages

  6. SPM/SPL

    6  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.