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OVERFILL PROTECTION SYSTEM Type 76/NB 220

OVERFILL PROTECTION SYSTEM Type 76/NB 220
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OVERFILL PROTECTION SYSTEM Type 76/NB 220

Product catalog summary
Overview of Overfill Protection System Type 76/NB 220
The Overfill Protection System Type 76/NB 220 is a certified safety system designed to prevent overfilling in storage and process tanks. It is suitable for tanks over 1,000 liters and includes a level detector and a wall-mounted transducer with an alarm unit. The system is maintenance-free and adaptable to various tank sizes.

Safety Instructions
The system is intended for monitoring liquids in tanks only. Any modifications require manufacturer consent. Installation and maintenance must be conducted by authorized personnel, adhering to safety regulations. The system should be installed in closed rooms or housings with IP 54 protection. Post-installation, a test is necessary to ensure proper operation.

Design and Operation
The system comprises a level detector and a transducer with a binary output. The transducer converts resistance changes in the PTC resistor into relay operations. Different transducer versions (H, QS, QSF) offer features like visual and audible alarms. Reliability is ensured by monitoring the PTC resistor's operation.

Installation Guidelines
Installation must comply with safety regulations. The level detector should be positioned to avoid premature responses due to liquid splashes or gas flow. The response length is set based on tank dimensions and permissible filling levels. Proper alignment and securing of the probe tube are crucial for accurate operation.

Regular Testing and Fault Diagnosis
Regular testing is essential for system reliability, especially for the Type NB 220 QSF transducer. Fault diagnosis involves checking connections and ensuring all components function correctly.

Technical Specifications
The system includes level detectors and transducers designed for monitoring liquid levels. The level detector Type 76 operates within a temperature range of -25°C to +80°C and a pressure range of 0 to 2 bar. It is compatible with various combustible and non-combustible liquids. The transducer Type NB 220 is available in models (H, QS, QSF) with auxiliary power options of 24 V, 110 V, 230 V, and 24 V DC. The level detector has IP 67 protection, while the transducer has IP 40 protection.

Installation and Wiring
The level detector requires precise calculation of the response length based on tank dimensions. Wiring between the level detector and transducer should use 2 x 1 mm² or 2 x 1.5 mm² cables, with maximum lengths of 500 m and 750 m, respectively. The transducer can be wall-mounted or installed in a control cabinet for systems with a common alarm function. Wiring diagrams are provided for proper connections.

Operation and Testing
Regular testing of the system is recommended at least once a year. The Type NB 220 QSF transducer includes a "Test" button for operational checks. Testing should simulate the response level to ensure all components interact correctly. Fault diagnosis involves checking for power failures, blown fuses, or short circuits.

Technical Data
The level detector is made from materials like brass, stainless steel, and Viton, with an immersion switch delay of less than 2 seconds. The transducer outputs include floating change-over contacts for AC and DC, with specific power and voltage limits. Dimensions vary by model, with the NB 220 H measuring 110 x 50 x 110 mm².
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Catalog excerpts

OVERFILL PROTECTION SYSTEM Type 76/NB 220-1

Technical Documentation OVERFILL PROTECTION SYSTEM > Type 76/NB 220 10/2000Edition: 1 FAFNIR GmbH Bahrenfelder Str. 19 Օ D-22765 Hamburg Telephone: +49 (0)40-39 82 07-0 Օ Telefax: +49 (0)40-3 90 63 39 size="-3">

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OVERFILL PROTECTION SYSTEM Type 76/NB 220-2

Overfill Protection System Type 76/NB 220 >

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OVERFILL PROTECTION SYSTEM Type 76/NB 220-4

certified in accordance with the German Water Resources Act(WHG), is a self-contained safety system that is designed to prevent storage tanks and process tanks from being overfilled by monitoring them constantly.It can be used in all storage tanks containing liquids which aresubject to the Water Resources Act (see Section 7 "Technical data") (in storage tanks with a capacity of over 1,000 litres) because the monitoring of such tanks by an overfill protection system is stipulated by law in some countries.This overfill protection system consists of a level detector insidethe tank and a wall-mounted...

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OVERFILL PROTECTION SYSTEM Type 76/NB 220-5

Overfill Protection System Type 76/NB 220 5 >

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OVERFILL PROTECTION SYSTEM Type 76/NB 220-6

Before putting into operation all the devices belonging to theOverfill Protection System must be checked to ensure that they have been connected up correctly and are operating properly. The power supply, including that of downstream equipment, must also be checked.Parts of the Overfill Protection System which are not checkedmust meet the certification requirements for overfill protectionsystems.The specialised contractor or user of the overfill protectionsystems may only use such parts of the system without a test symbol as comply with the General Building Standards and the Special Building Standards...

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OVERFILL PROTECTION SYSTEM Type 76/NB 220-7

The Type 76/NB 220 Overfill Protection System consists of a leveldetector and a transducer with a binary output. The Type NB220 QS and NB 220 QSF transducers also have an alarm unit with visual and audible signal generators.The switching signal is fed to the annunciator or the controldevice with actuator direct or via a signal amplifier if necessary (see Fig. 1). > E (1)(2)(5a)(5b)(5c)Binary signal(4) C) and two minutes (at anambient temperature of -25 > Fig. 1: Layout of the Overfill Protection System C). > The transducer consists of a sensor (encapsulated PTC resistor) and a probe tube which...

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OVERFILL PROTECTION SYSTEM Type 76/NB 220-8

Response length L Response length L LiYY 2 x 1 cableStandard, 3 m long Elbow coupling Conduit thread PG 11 Maker's plate Probe lengthpunched > Marking groove LiYY 2 x 1 cableStandard, 3 m long LiYY 2 x 1 cableStandard, 3 m long Fixing screw > 5010Probe length Response lengthpunchedG 3/4 > 4270 Spanner size 36 Probe lengthpunched Spanner size 41 > 4010 Marking groove Spanner size 27 G1 Fixing screw > 28 Spanner size 27 > Probe length G 3/4 > Response length L PTC resistorProbe tube Threshold point > Response length L Response length L PTC resistorProbe tube PTC resistorProbe tube > 35 Threshold...

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OVERFILL PROTECTION SYSTEM Type 76/NB 220-9

C to +50 CH=Temperature of liquid -25 C to +80 CThe level detectors have a clampable screw-in body (G 1 andG3/4) with which the particular response length can be set for the respective tank by sliding the probe tube inside the screw-in body (see Figs. 2a/2b and Section 4 "Installation"). This does not apply to Type 76 M where the probe tube is fixed to the inside of the screw-in body. Apart from the standard version (A), Type 76 transducer is alsoavailable in other versions (S/W/C/M) (see Figs. 2a and 2b). In addition, all the level detectors can be supplied in two different temperature ranges:...

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OVERFILL PROTECTION SYSTEM Type 76/NB 220-11

Type NB 220 QSF transducer The Type NB 220 QSF transducer has an integrated scannerwhich constantly monitors operation of the PTC resistor. The properties of the PTC resistor, e.g. temperature rise and drop characteristics, are checked several times per second without affecting the live measuring process. The test function ensures that any PTC resistors which are no longer operating reliably on account of external influences (corroded sensor sleeve) are immediately detected and reported by causing the Overfill Protection System to respond. Since the power fed to the PTC resistor via the scanner...

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OVERFILL PROTECTION SYSTEM Type 76/NB 220-13

The permissible degree of filling is calculated in accordance with the German Technical Rules for Combustible Liquids TRbF 280, para. 2.2. Take the operating delay time into account (see Section 7 "Technical data"). > Once the level detector has been fitted, the setting ofresponse length (L), using the reference dimension (Y) (=distance between the marking groove at the top of the probe tube and the hexagonal support of the screw-in body) and the punched probe length (Z), can be checked to make sure it is correct, without removing the sensor. L = Z - Y > Since the response length (L) of the Type...

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OVERFILL PROTECTION SYSTEM Type 76/NB 220-15

Overfill Protection System Type 76/NB 220 15 >

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OVERFILL PROTECTION SYSTEM Type 76/NB 220-16

Check the Overfill Protection System at regular intervals,but at least once a year, to ensure that it is in good working order. It is the users responsibility to choose the type of test and the intervals. Type NB 220 QSF transducer can be checked to make surethat it is working properly by pressing the "Test" button (see next section "Type NB 220 QSF transducer"). > For further information about methods of testing, please refer to VDI/VDE Guideline 2180, Sheet 4. > 16 > Overfill Protection System Type 76/NB 220 size="-1">

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OVERFILL PROTECTION SYSTEM Type 76/NB 220-17

certification rules for overfill protection systems (see Fig. 5). On the Type 220 QS transducer external annunciators and control units must be placed between terminals 4 and 8 of the device to monitor the supply of auxiliary power in accordance with the > Overfill Protection System Type 76/NB 220 17 >

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OVERFILL PROTECTION SYSTEM Type 76/NB 220-18

< 2 secondsTemperature rise time/release time at ambient temp.: < 2 min at -25 C, < 15 sec at +80 CHousing protection:IP 67 > Temperature range:Media: -25 C to +50 C, -25 C to +80 CPressure range:0 to 2 bar Media compatibility:For combustible liquids:Diesel fuel (DIN 51 601); light fuel oil (DIN 51 603, Part 1) used transmission oils and engine oils; hexanol 1; aceto-acetic ethyl ester (aceto-acetic ester); acrylic acid-2-ethyl hexyl ester (2-ethyl hexyl acrylate); cyclohexyl acetate; benzaldehyde; aceto- acetic methyl ester; nitrobenzene; 1.2- dichlorobenzene; 2.4-dimethylaniline (N,N-dimethylaniline);...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.