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Automotive

Product catalog summary

Workshop Equipment Overview
This document provides a comprehensive overview of various workshop equipment and tools, primarily focusing on automotive applications. The equipment is categorized into several sections, each detailing specific tools and their specifications.

Lifting Equipment

Trolley Jacks: Lightweight servicing trolley jacks with features like bi-material construction, quick-lift devices, and silent-running wheels. Models DL.19 and DL.20 are highlighted with their capacities and dimensions.
Bottle Jacks: Range from 2 to 20 tonnes, featuring screw lift action and overload valves. Models like DL.2T and DL.20T are specified with their dimensions and capacities.
Axle Stands: Pair of 2.2T axle stands with locking pins and height settings, tested for safety.
Pit Jacks: Include features like safety lowering devices and quick installation mechanisms.

Inspection Creepers
Designed to reduce backache risks, these creepers offer features like adjustable headrests and thick PVC padding for comfort and resistance to automotive fluids.

Additional Tools and Equipment

Wing Covers, Drain Plug Wrenches, Oil-filter Wrenches: Various tools for specific automotive maintenance tasks.
Pressure Testing, Cooling Circuit, Injectors: Equipment for testing and maintaining engine components.
Engine Testing, Testers and Multimeters: Tools for diagnosing and testing engine performance.

Safety and Compliance
All equipment is tested by the French national testing laboratory (LNE) and includes comprehensive safety instructions and permanent identification markings.

Specifications

Power Supply: Devices are powered by 2 x LR6 1.5 V batteries or by the multimeter itself.
Dimensions and Weight: Various tools have specific dimensions and weights, such as the compact current clamp (138 x 49 x 28 mm, 160 g) and the multimeter (63 x 170 x 40 mm, 300 g).
Measurement Capabilities: Tools measure AC/DC currents from 0.02 A to 200 A, and include features like automatic detection, ohmmeter, diode, and continuity testing.

Procedures

Testing and Diagnostics: Includes compression testing for engines, leak testing, and fuel pressure testing. Compression testers are essential for engine diagnostics, with specific models for petrol and diesel engines.
Electrical Testing: Tools like continuity testers and voltage testers are used to check electrical circuits and prevent damage to vehicle computers.

Standards and Recommendations

Safety and Efficiency: Tools are designed to prevent damage to vehicle electronics and ensure safe operations, such as the memory protector that saves vehicle settings during battery changes.
Compliance: Crimping tools adhere to IEC standards for insulated terminals.

Key Features and Accessories

Accessories: Various kits include adaptors, probes, and storage cases to enhance functionality and ease of use.
Design: Compact and ergonomic designs facilitate use in tight spaces and improve user comfort.

Critical Information

Limitations: Specific tools have defined measurement ranges and are suitable for particular vehicle models or systems.
Best Practices: Regular updates and maintenance of tools are recommended to ensure accuracy and longevity.

Adaptors for DM.35

DM.35MJ1: Includes DM.35-37-01 and DM.35-37-02 for Renault models (Megane, Clio, Kangoo, Twingo) and DM.35-38 for Peugeot 206 and Ford Ka. Supplied in a plastic box (200 x 110 x 40 mm).
Set of PSA/FIAT adaptors DM.35-39: Includes adaptors for Citroen, Peugeot, Fiat, and some Opel engines. Weight: 90 g.

Engine Tools

Vacuum/Pressure Pump DA.16: Used for leak testing in various systems with a range of 0 to 1.5 bar. Dimensions: 260 x 170 x 60 mm, Weight: 300 g.
Oil Pressure Tester 914: Measures oil pressure from 0 to 8 bar. Comes with adaptors and fittings. Dimensions: 360 x 340 x 125 mm, Weight: 2.13 kg.

Fuel Circuit Tools

Gauge Collar Remover DM.J: For removing and refitting gauge collar rings. Dimensions: 140 x 85 mm, Weight: 950 g.
Automatic Clip Pliers DM.CC: For opening and closing automatic clips. Dimensions: 180 x 50 mm, Weight: 160 g.

Hose Tools

Hose Remover DM.44: Designed for hoses 24 to 53 mm. Compact and one-handed operation. Weight: 345 g.
Large Diameter Hose Remover DM.44PL: For hoses 48 to 115 mm. Weight: 769 g.

Cooling System Tools

Cooling System Tester 921: For pressurised leak testing. Portable with a 1.2 bar pressure limiter. Weight: 15.84 kg.
Cooling System Speed Filler 935: Vacuum filling tool for cooling systems. Weight: 1.96 kg.

Injector Tools

Injector Test Pump 916.600: For checking injector leak-back and pressure. Includes a dial gauge and reservoir. Weight: 4.4 kg.

Valve Tools

Valve Lifter U.13L: For removing valve springs. Weight: 1.14 kg.
Air-Operated Valve Grinder U.54A: Includes suction pads and operates at 8 bar. Weight: 800 g.

Torque Tools

Angular Torque Gauge DMP.360L: For cylinder-heads with a complete kit including limit stops and a flexible arm. Weight: 550 g.

Piston Tools

Piston Ring Compressors: For easy piston insertion with a ratchet mechanism. Available in different sizes.

Exhaust Tools

Set of Exhaust Rubber Stretchers DE.35A: Includes tools for fitting mounting rubbers. Weight: 230 g.
Chain Pipe Cutter DE.7: For partial exhaust system replacement. Weight: 560 g.

Clutch Tools

Universal Clutch Aligner U.25A: Includes guide spindle and bushes. Weight: 1.14 kg.

Overview: The document provides detailed information on various timing and brake kits designed for different automotive brands. It emphasizes the importance of accurate timing adjustments and proper brake maintenance to ensure vehicle safety and performance.

Timing Adjustment: Accurate timing adjustment is crucial for modern engines to prevent issues such as over-consumption, engine breakage, and pollution. The document highlights the necessity of immobilizing the engine during timing adjustments and the benefits of using specialized timing tools to save time and ensure precision.

Timing Kits: The document lists several timing kits for different vehicle brands, including PSA, VAG, BMW, Renault, FIAT, Ford, and Opel. Each kit is tailored to specific engine types and comes with a metal case and an instruction manual available in multiple languages. The kits are designed to cover a wide range of engines within each brand.

Brake Maintenance: The document outlines various tools and kits for brake maintenance, including brake fluid testers, pressure testers, and bleeding systems. It stresses the importance of regular brake fluid replacement and the benefits of using modern brake bleeding appliances for efficiency and safety.

Key Tools and Equipment:

Multi-make electronic belt tension-meter: Ensures correct belt tension to avoid engine breakdowns.
Universal pulley stay kit: Secures pulleys during maintenance.
Disc brake vernier calipers: Measures brake disc thickness accurately.
Brake and clutch system bleeder: Facilitates efficient brake bleeding with ABS compatibility.

Recommendations: Regular updates and maintenance using the specified tools are recommended to ensure vehicle safety and optimal performance. The document advises checking the Facom website for the latest product updates and applications.

Overview: This document provides detailed specifications and descriptions of various automotive tools and equipment, primarily focusing on brake and suspension systems. It includes information on flanges, brake modules, pneumatic tools, drum brake servicing, flange presses, pipe cutters, and suspension workstations.

Brake Tools and Equipment:

Flanges: Six types of flanges (DF.6-2 to DF.6-9) are available, covering most of the European fleet. They are supplied in a plastic case with instructions.
Disc Brake Module (MOD.DFPB): Includes brake piston pliers, wire brush, caliper file, drift punches, and flare-nut wrenches, all organized in a tray.
Pneumatic Disc Brake Piston Tool (DF.17): Used for retracting and rotating pistons during brake pad replacement. It operates at a maximum pressure of 6.2 bars and is compatible with specific flanges.
Wire Brush (DF.3) and Special File (DF.4): Designed for cleaning calipers.
Drum Brake Servicing Module (MOD.196-1): Contains tools for servicing drum brakes, including brake-spring pliers and a steady-spring tool.

Flange Presses:

Flange Press (DF.475): Designed for automotive brake lines, forming SAE or DIN fittings with a hydraulic jack.
Flange Press Set (347): Suitable for copper and steel pipework, includes multiple punches and dies for forming flanges.

Pipe Tools:

Mini Pipe-Cutter (238.16): Compact tool for cutting pipes in situ.
Pipe Bender (DFR): Used for shaping and holding brake lines.

Suspension Tools and Workstations:

MacPherson Strut Removal Stand (DLS.50): Facilitates the safe removal of MacPherson strut support arms without damaging the vehicle.
MacPherson Clamp Separator Set (DS.J5): Aids in opening clamps on vehicles with MacPherson struts.
Spring Compressors: Various models are available, including mechanical and hydraulic options, designed for safe and efficient spring compression.
Spring Compressor Workstations (DLS.300 Series): Designed to accommodate multiple sets of forks and provide a safe and organized environment for suspension servicing.

Key Features and Safety:

Tools are designed for ease of use, safety, and efficiency, with features like reinforced safety gates and compatibility with impact wrenches.
Comprehensive vehicle application guides are provided to ensure the correct use of tools and equipment.

Tool Specifications and Usage

Tool Set Components: Includes slotted bits, 6-point sockets, magnetic bit-holder extensions, and a torque wrench adaptor. Designed for holding strut rods and tightening with specified torque. The set is modular for easy storage and can be expanded with additional bits.
Lug Adaptors: Specifically for VAG struts, suitable for various Audi, SEAT, and Volkswagen models.

Wheel and Hub Tools

Torque-Tightening of Wheel Nuts: Emphasizes the importance of adhering to manufacturer-recommended torques to ensure safety.
Impact Wrenches: Includes both air-powered and battery-powered options, highlighting features like lightweight design, torque specifications, and compatibility with FACOM sockets.
Wheel Balancing Weights: Lead-free zamak weights compliant with legislation, available in various types for different rim applications.

Bodywork and Storage Solutions

Component Storage Stands: Designed to optimize storage and reduce operator movements, with features like anti-slide stops and fluid storage containers.
Door Installation and Removal Stands: Electric stands for precise and safe handling of vehicle doors, reducing physical effort and improving workshop conditions.
Heavy-Duty Support Stands: Modular supports for engines and gearboxes, allowing for easy maneuverability and liquid recovery.

Specifications:

Coated Pivoting Saddle: Easy mobility with 4 castor wheels, compact design, dimensions (110 to 160) x 50 x 30 cm, 3-year guarantee, weight 21 kg.
Mobile Support CR.S12: Supports 1/2 axles with locked wheel or flat tyre, maximum load 600 kg, dimensions 580 x 370 x 170 mm, weight 2 kg.

Bodywork Tools:

Stripping Tools: Includes trim clip removal pliers and various tools for removing interior door trimmings and plastic fasteners.
Wrenches: Double angled and curved wrenches for difficult access, compact design.
Socket Sets: Includes 1/4" and 1/2" drive sockets and Torx® driver bits.

Power Tools:

Heat Gun E.2005: Electronic temperature control 60 to 600°C, 2000 W, air flow rate 300 and 500 l/min.
Power Chisels: Various chisels with built-in power regulator, impact rate 3,000/min, working pressure 6.2 bars.
Sabre Saws: V.770F and V.775F models for seamless cutting, suitable for flat and convex surfaces.

Cutting and Drilling Tools:

Chisels: Various chisels with paint finish, forged in chrome-vanadium steels, tip hardened to 57 HRc.
Spot Weld Tools: Includes spot weld cutter and remover for accurate removal of spot welds.

Miscellaneous Tools:

Steel Wire Brush: Dimensions 280 x 34 x 60 mm.
Standard Kit: For making round gaskets, cutting capacity d 3 to 30 mm.

Forming Tools:

Bodywork Repair Workstation: Features galvanized steel worktop, central key locking, corner bumpers, and maximum storage with modular system compatibility.
92-piece Bodywork Tool Set: Comprehensive set including wrenches, socket sets, pliers, hammers, and more.

Panel Beating Hammers:

Bumping Hammers: Various models with secure handle attachment, finely polished surfaces.
Dressers: Includes flat, long-dome, wide-dome, and shrinking dressers with secure handle attachment.

Dollies:

Regular Dolly: Polished finish, dimensions 88 x 60 x 35 mm, weight 1.115 kg.

Overview: This document provides detailed specifications and descriptions of various automotive bodywork tools and equipment, including dollies, spoons, blades, forming tool sets, modules, air tools, and workstations. Each tool is described with its dimensions, weight, and specific features.

Dollies: The document lists several types of dollies, each with unique features such as curved or flat faces, special surface treatments, and laser markings for improved legibility. Key models include the Flat Regular Dolly (908A), Slim Shaping Dolly (909A), and Curved Head Dolly (872A), among others. Dimensions and weights are provided for each model.

Spoons and Blades: Various bumping spoons and blades are described, including the Long Single Spoon (875.3) and the Flat Shrinking Blade (891A.PL). These tools are characterized by their polished finishes and specific dimensions.

Forming Tool Sets: The document outlines different forming tool sets, such as the Basic 5-piece, Professional 15-piece, and Specialist 20-piece sets. Each set includes a combination of hammers, dollies, spoons, and other tools necessary for bodywork.

Modules: Bodywork modules like MOD.CAR1 are detailed, listing the included tools such as hammers, dollies, and trays. These modules are designed for organized storage and efficient workflow.

Air Tools: A range of air tools is covered, including orbital sanders, belt sanders, and spot welders. Each tool is described with its technical specifications, such as speed of rotation, air consumption, and noise levels.

Workstations and Supports: The document describes workstations like the Surface Preparation Workstation (CR.T3), designed for efficient storage and organization of tools and consumables. Supports such as the Multi-functional Bodywork Support Cradle (CR.S7) are also included, highlighting their ergonomic design and ease of movement.

Additional Tools: Other tools such as reaming bits, pliers, and lock-grip pliers are detailed, with specifications on their dimensions and intended use.

Specifications:

Belts: Minimum order of 10 belts. Available in 80 grit (V.403A1) and 120 grit (V.403A2) with dimensions 20 x 520 mm.
Bodywork Support Stand (CR.P2): Adjustable height (800-1100 mm), supports up to 80 kg, stable and compact design with a 3-year guarantee.
Painting Stand (CR.P1): Supports up to 50 kg, features modularity with 16 adjustment points, and includes large wheels for easy maneuverability.
Component Storage Stand: Designed for storing various automotive parts, easy to maneuver with 4 castor wheels.
Steps (CR.S2): Supports up to 140 kg, foldable for easy storage, suitable for use on paint booth flooring.
Small Parts Stand (CR.P3): Adjustable for painting multiple components simultaneously, includes adhesive tabs for securing parts.
Angle Polisher (V.252): Heavy-duty machine with a speed of 2000 rpm, air consumption of 470 l/min, and low vibration level.
Windshield Workstation (CR.T2): Features adjustable arms, foam support pads, and ample storage space.
Drawer Kit (CR.A1): Organization kit for storing small components like clips and rivets.
Windshield Wiper Arm Remover (CR.D10): Covers 95% of European vehicles, includes a spacer for wiper arms with washer jets.
Windscreen Cutter (CAD.P300): Features a safety trigger and pendular motion, with various blade options available.
Hydraulic Straightening Kits (CR.4T and CR.10T): Comprehensive kits with hand pumps, jacks, and accessories for bodywork repair.

Procedures:

Windscreen Replacement: Use suction cups and swivel mechanisms for efficient handling and positioning.
Tool Kit Inventory: Annual inventory service to optimize tool management and costs.

Recommendations:

Safety: Ensure proper selection and use of pullers to avoid accidents.
Maintenance: Regularly check and maintain tools for optimal performance.

Norms and Standards:

Ratchet (K.149): Complies with ISO 3315, DIN 3122, NF ISO 3315, and NF ISO 1174-1 standards.

Key Data from Tables:

Angle Polisher: Noise level at 82.4 dB(A), vibration level < 2.5 m/s².
Windscreen Cutter: 20,000 strokes per minute, air consumption of 110 l/min.

Critical Information:

Weight Capacities: Ensure equipment is used within specified weight limits to prevent damage or accidents.
Guarantees: Most products come with a 3-year guarantee, ensuring reliability and support.

Overview: The document provides detailed information on the DF.21 hydraulic clutch system bleeder and other related tools for heavy goods vehicles (HGV) and light commercial vehicles (LCV). It highlights specifications, usage procedures, and compatibility of various tools designed for high-performance workshops.

Hydraulic Clutch System Bleeding and Filling: The DF.21 is specifically designed for bleeding and filling HGV hydraulic clutch systems, requiring a higher flow rate. It features a new pump with adjustable pressure, making it ideal for this application. The device includes extensive connection options with standard aluminum and multi-diameter plugs for various fluid reservoir openings.

Fluid Compatibility: The document emphasizes the importance of using the correct fluid type. Two types of fluids are mentioned: DOT (similar to LV brake systems) and Pentosine (mineral hydraulic fluid). These fluids are non-miscible, and mixing them can damage the bleeder. Workshops must use separate bleeders for each fluid type, with the DF.21 supplied with a green label for Pentosine identification.

DF.21 Specifications: The DF.21 is an adjustable-pressure electronic brake bleeder suitable for car and LCV brakes and HGV clutches. It offers pressure adjustment from 0.5 to 3 bar, electronic pressure control, ABS compatibility, and a portable design with a 5-liter capacity. The device automatically stops below the minimum fluid level and includes a metal accessory storage case.

Universal Plug (DF.20-12): This plug is designed for bleeding brakes and clutches of 90% of vehicles, overcoming various bayonet shapes and screw thread types. It fits most Asian makes (except Honda) and is compatible with HGV clutches.

Additional Tools: The document lists various tools such as brake-spring pliers, ball-joint separators, torque multipliers, and hydraulic crimping pliers, each with specific applications and specifications for use in HGV and industrial vehicle maintenance.

Recommendations: The document advises against using pneumatic impact wrenches with torque multipliers and highlights the importance of using a torque wrench for accurate tightening in line with manufacturer specifications.

Catalog excerpts

U.48 Automatic oil-filter wrench Unique, automatic Essential for replacing brake pads.

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DF.21 Digital brake bleeder NEW For all maintenance and repair operations Advantages Electronic pressure control Automatic stop 5 litre capacity N 769 DLS.300 “Suspension” workstation NEW For easier, safer servicing Advantages No compressor to carry Guaranteed safety All tools readily to hand N www.facom.com 781 715

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18 Workshop equipment Automotive New LIFTING EQUIPMENT RANGE FOR FACOM, YOUR SAFETY IS PARAMOUNT • ach product is tested E by the French national testing laboratory (LNE). • ll inspections are A recorded in a maintenance log. • ermanent identification P markings. • omprehensive safety C instructions. A range of lifting equipment meeting the latest regulations. 716 www.facom.com

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Workshop equipment u Mobile lifting equipment u u Trolley jacks Lightweight servicing trolley jack DL.19 • Bi-material aluminium/steel jack. • Force 2 t. • Rear carry handle. • Minimum jacking clearance : 100 mm. • Wide polyurethane cover on the bearing head. • Quick-lift device brings jack : into contact in a single movement. • Universal joint mechanism for accurate control. • Automatic air release device for constant cylinder efficiency • Silent-running polyurethane-tyred wheels • Overload valve, CE • Dimensions : 680 x 322 x 160 mm. D : 25 kg. 2T "gearbox & engine support" trolley jack DL.20...

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DL.T 5 Bottle jacks - 2 to 20 tonnes 1 Supplied with a handle storage support system. 1 12 and 20 T jacks come with a carry handle. 1 Screw lift action. extension screw Pair of 2.2T axle stands • Axle stands with locking pin. • 6 height settings from 295 to 492 mm • Polyurethane contact surface protection • Tested in the French national testing laboratory (LNE) • "Dead man" safety lowering device • Safety overload valve. • Polyurethane wheels. • Reversible basket. • Initial adjustment three times faster than a traditional jack. • Quick installation device. Load area

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Workshop equipment 1T folding workshop crane DL.10 • 5-stage extending jib. • Pivoting hydraulic unit controller (270°) • Rotating hook (2 axes) • Polyurethane-tyred wheels • Extra flat (100 mm high) frame with a wide, stable base • Folded dimensions 450 x 600 mm • Additional castors for easily moving the folded crane. • Overload valve, "Dead man" device, CE, Tested by the National testing laboratory (LNE) D : 90 kg. Load balancer DL.101 • Balances the crane to suit the shape of the component or engine to be hoisted. • Complete with 4 chains. • Crank-operated for easy adjustment. • Maximum load...

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18 Workshop equipment Heavy-duty creeper Automotive DTS.2 • High-strength 18 mm tubular frame. • Thick PVC padding. • Comfortable and good resistance to automotive fluids. • 6 wheels d 60 mm. • Maximum load : 175 kg • Automatic rack allows instant headrest adjustment. • Fitted with 2 metal tool shelves. • Dimensions : 1,020 x 600 x 95 mm. D : 8.6 kg. Mid-height work seat DTS.4 • Ideal for working on wheels, brakes and bodywork. • Thick heavy-duty PVC padding. • Stability ensured by 4 wheels d 75 mm. • Magnetic surface for fasteners and small components. • Overall height 0.59 m. • Seat height...

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Lubrication - filtration Drain plug wrenches Drain plug wrench • Chrome finish. » CITROEN, RENAULT, PEUGEOT. Engine, gearbox and differential drain plug wrench » ALFA ROMEO, FIAT, LANCIA. Engine drain plug wrench » CITROEN, PEUGEOT. Gearbox and differential drain plug wrench Gearbox drain plug wrench » RENAULT Espace. Gearbox and differential drain plug wrench » RENAULT, VOLVO.

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Selection of 12 drain-plug bits - 6 hexagon male bits 8-10-12-13-14 and 17 mm. 3/8" drain plug bit with 10 mm female 3/8" drain plug bit with male triangle Oil-filter wrenches Fast oil-filter wrench • High-strength smooth stainless steel band wrench. • Sprung hinged jaw grips filter and provides ratchet effect. • Resilient glass fibre reinforced composite handle (resistant to • Multi-thread adjustment screw for fast pre-tightening. • Ratchet effect and 5° increments. Stainless steel strap D.105 3/8" drain plug bits with male square • Square drive : 0 3/8" (Junior). D.107 3/8" drain plug bits...

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Lubrication - filtration FILTER WRENCH UNIQUE, AUTOMATIC AND EFFICIENT • Fits diameters • Universal torquing force Ratchet effect ensures quick tightening and loosening. Automatic oil-filter wrench • Ratchet effect: - fast ratchet action. - allows fast working in even the most congested conditions. • Optimised automatic tightening : - saves time. - strap torque control for optimum ratchet effect. Adjustable oil-filter wrenches • For cars and heavy goods vehicles.. Chain wrench

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18 Lubrication - filtration Self-gripping oil-filter wrench D.151A Automotive • Suitable for filters d 65 to 120 mm. • Drive L 3/8". D : 580 g. Self-gripping HGV oil-filter wrench D.151PL • Drive : L 1/2". • Diameter : d 95 to 165 mm. D : 1.345 kg. Cap wrench D.163 • For original VOLKSWAGEN, AUDI, SEAT filters, as well as interchangeable MannJ and KNECHT filters. • L 3/8". • 19 mm six-point. D : 110 g. Cap wrenches with flats • Drive L 3/8". Filter mm 14 point d 65.0 14 point d 74.0 15 point d 92.0 14 point d 66.5 15 point d 74.0 15 point d 79.0 15 point d 89.0 8 point d 74.0 10 point d 92.0...

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Spark plugs Spark plug wrench selection guide pliance ED com 8 TE GUARANth ISO 1116 i w A COMPREHENSIVE RANGE A range for each application. 3/8" socket. • Ideal for multivalve engines. • Short- and long-reach range to suit the engine layout. • The 3/8" range is perfectly suited to recent vehicles. 1/2" socket. • Suitable for most engines. • Short- and long-reach range to suit the engine layout. • The most widely used range. Hinged wrenches. • deal for situations where the engine layout prevents the use of a I torque wrench. 3/8" magnetic sockets. • or congested environments. Avoids the risk of...

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