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WHAT TO LOOK FOR WHEN SELECTING YOUR COMPACT AIR CYLINDERS

WHAT TO LOOK FOR WHEN SELECTING YOUR COMPACT AIR CYLINDERS

WHAT TO LOOK FOR WHEN SELECTING YOUR COMPACT AIR CYLINDERS

Product catalog summary
Introduction
Compact air cylinders are essential in various applications such as printing, robotics, and automotive assembly due to their ability to provide short strokes in tight spaces. This document explores the configurations, sizes, and internal components critical for selecting the right compact air cylinder.
Compact Air Cylinder Styles and Configurations
Compact air cylinders come in various styles, including double acting for tasks requiring push and pull actions, and single acting for applications needing force in one direction. They are available in single or double rod designs, with bore sizes ranging from 0.5 to 4 inches and strokes up to 4 inches. Pancake® cylinders offer round and square designs with a tie-rod/spacer configuration.
Internal Components and Materials
High-performing cylinders feature stainless steel tie bolts, aluminum spacers, and nonmetallic composite cylinder barrels for durability and self-lubrication. These materials provide impact resistance and avoid issues like stiction, common in metal cylinders. Pancake® cylinders use chrome-plated stainless steel piston rods and nonmetallic rod bearings for optimal performance.
Mounting Options
Mounting options include centerline, pivot, non-centerline, and non-rotating mounts. Each option offers different benefits, such as support, flexibility, and anti-rotation capabilities, depending on the application requirements.
Durable Rod Bushings
Superior rod-bearing materials, like fluoropolymer-based composites, enhance the cylinder's load capacity and reliability. These materials resist corrosion and high temperatures, outperforming traditional oil-impregnated bronze bushings.
Additional Features
Additional options include position sensing with electronic switches, extend and retract stroke adjustments for precision, and internally lubricated seals for enhanced performance.
Conclusion
Compact air cylinders, such as the Pancake® series, are vital in various applications due to their high-quality internal components, durability, and adaptability to tight spaces. These features ensure reliability and longevity in short-stroke applications.
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Catalog excerpts

WHAT TO LOOK FOR WHEN SELECTING YOUR COMPACT AIR CYLINDERS-1

WHAT TO LOOK FOR WHEN SELECTING YOUR Exploring the configurations, sizes and internal components that can make or break your cylinder in short-stroke applications A member of Festo Group

 Open the catalog to page 1
WHAT TO LOOK FOR WHEN SELECTING YOUR COMPACT AIR CYLINDERS-2

A member of Festo Group Compact air cylinders are critical to a wide range of applications, including printing, palletizing, robotics, automotive assembly, semiconductor processing and more. This type of pneumatic actuator provides short strokes in a compact, low-profile design—enabling you to use it in very tight spaces. With bore sizes from 0.5–4 inches and a maximum standard stroke of 4 inches, these cylinders typically feature the longest possible stroke for the smallest package size. In light of their value and widespread use, it’s important to remember that not all compact air cylinders...

 Open the catalog to page 2
WHAT TO LOOK FOR WHEN SELECTING YOUR COMPACT AIR CYLINDERS-3

A member of Festo Group COMMON WAYS TO MOUNT YOUR AIR CYLINDER Compact air cylinders come in a variety of mounting options: • Centerline mounting. Because the mounting plane is the cylinder’s centerline, this option provides the best support for your air cylinder. • Pivot mounting. In many applications, the cylinder must pivot through an arc. Eye, clevis and trunnion mounts are available on many models. • Non-centerline mounting. Though generally rugged, this option may be less rigid than other mounting types. This is because the mounting plane is not through the cylinder’s centerline— creating...

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WHAT TO LOOK FOR WHEN SELECTING YOUR COMPACT AIR CYLINDERS-4

A member of Festo Group DURABLE ROD BUSHINGS IMPROVE SERVICE LIFE The better the bearing, the more cycles you can expect from your air cylinder. Look for compact cylinders with superior rod-bearing materials. Pancake® cylinders, for example, incorporate a fluoropolymer-based composite that is bonded to a supporting filament-wound fiberglass and epoxy resin shell. This material resists corrosion, moisture and temperatures up to 325°F, enhancing the bearing’s load capacity and reliability in harsh environments. Many cylinders on the market feature oil-impregnated bronze bushings, which tend to...

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WHAT TO LOOK FOR WHEN SELECTING YOUR COMPACT AIR CYLINDERS-5

A member of Festo Group PANCAKE CYLINDERS AT A GLANCE Here’s an overview of the key design features of a high-quality Pancake® II cylinder. PISTON ROD • Chrome-plated stainless steel • 8–12 RMS finish ROD BUSHING • Self-lubricating • Zero slipstick • 60,000 psi load capacity ROD SEAL • Internally-lubricated O-ring CYLINDER WALL • Nonmetallic composite • Impact resistant • Self-lubricating PISTON-TO-ROD CONNECTION • Three-piece assembly • High strength

 Open the catalog to page 5

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