Introduction
Fabco-Air provides a range of pneumatic linear slides for various applications. The selection process involves five key factors: bore size, guide shaft diameter, stroke, bearing type and guide shaft material, and slide series selection. Each slide series is detailed with engineering data, order guides, and dimensions.
GB Series
This series includes construction and engineering data, order guides, tooling and stop options, position sensing options, and dimensions. It is designed for applications requiring adjustable stop collars and bumpers.
L & S Series
Features include construction and engineering data, order guides, dimensions, position sensing options, tooling and stop options, and cushions. This series is suitable for applications needing cushions and specific tooling options.
SE SeriesIncludes construction and engineering data, order guides, dimensions, thin parts placer, 3-position tandem
cylinder models, adjustable stop options, and position sensing options. It is designed for high-thrust applications with Multi-Power® slides.
TS Series
Offers construction and engineering data, order guides, dimensions, air cushion, bolt-on options, position sensing options, and rod scraper. It is suitable for applications requiring bolt-on options and rod scrapers.
EZ Series
Includes construction and engineering data, order guides, dimensions, thin parts placer, 3-position tandem cylinder models, adjustable stop options, and position sensing options. It is designed for applications with tooling, stop, and shock options.
EZP Series
Designed for pick and place applications, this series includes construction and engineering data, order guides, position sensing options, tooling, stop and shock options, and dimensions.
Engineering Considerations
Selection involves factors such as bore size, guide shaft diameter, stroke, bearing type, and guide shaft material. Linear ball bearings offer precision, smooth motion, and long life, while sleeve bearings are cost-effective for moderate loads. Material selection for guide shafts is crucial for performance in various environments.
Additional Considerations
Moisture environments can be managed with Duralon® and pre-chrome stainless steel shafting. Operating speed is a critical factor in slide selection, affecting the life expectancy of bearings and shafts.
Speed Specifications
The safe speed range for linear slides is generally 6 to 8 inches per second without external stop options. The document explains the impact of acceleration and deceleration on speed calculations, particularly for short strokes, and highlights the potential for severe impact forces at high speeds.
Handling High Speeds
High speeds can be managed with the right combination of bearings, adjustable stops, and shock absorbers. Linear ball bearings are recommended for speeds up to 100 inches per second, except in short stroke, high cycle applications where sleeve bearings may be preferable. The document advises using lubricated air to minimize friction and extend the life of the slides.
Impact Management
To manage impact forces at the end of a stroke, adjustable stops, air cushions, urethane bumpers, or hydraulic shock absorbers are recommended. Hydraulic shocks provide precise end-of-stroke positioning and are suitable for high loads at high speeds.
Slide Series Overview
The document compares various Fabco-Air slide series, including the "TS", "EZ", "L & S", "SE", and "GB" series, highlighting their features, applications, and reasons for selection. Each series offers different configurations of bearings and mounting options to suit specific needs.
Sensor Integration
A universal sensor system is introduced, compatible with all pneumatic elements in equipment design. The system uses a dovetail style sensor that can be installed on various Fabco-Air products, providing a flexible and easy-to-install solution for position sensing.
GB Series Features
The "GB" series slides offer longer strokes, multiple mounting options, and advanced sensor integration. They feature replaceable sleeve bearings and are designed for high load capacity and precision motion.
Load and Speed Considerations
The document provides guidelines for safe loading, emphasizing the importance of not overloading to prevent reduced product life and accuracy loss. It includes a load sizing guide for the "GB" series, detailing safe loads based on stroke length and deflection limits.
Conclusion
Fabco-Air linear slides are designed for a range of applications, offering various configurations to meet specific operational requirements. The document underscores the importance of proper selection and handling to ensure safe and efficient operation.
Specifications
The document outlines the specifications for different models of linear slides, including the GB375, GB500, and GB750. Key parameters include guide shaft diameter, bore size, extend and retract power factors, and weight. The stroke lengths vary by model, with options ranging from 1/2 inch to 10 inches.
Options and Features
Several options are available for customization, such as rear clamp bars, tapped guide shafts, Viton seals for higher temperature limits, and magnetic pistons for position sensing. The document also describes the use of proximity switches and magnetic sensors for precise position sensing.
Mounting and Toolbar Configurations
The document details various mounting styles, including thru mounting holes, tapped mounting holes, and side tapped mounting holes. Optional toolbars are available for joining dissimilar slides for X-Y motion, with specific codes for different configurations.
Engineering Data
The 'L' & 'S' Series Linear Slides section provides engineering data, including information on magnetic piston bands, end caps, cylinder bodies, and piston rod assemblies. It also covers pre-lubrication, pre-testing, and the use of floating couplers to prevent cylinder rod binding.
Load and Deflection
The document includes a load sizing guide, specifying maximum loads for fully extended slides and safe loading considerations. It emphasizes the importance of not overloading to prevent reduced product life and potential damage.
Conclusion
This technical document serves as a comprehensive guide for selecting and customizing linear slides, providing detailed specifications, options, and engineering data to ensure optimal performance and application suitability.
Specifications
The document details the specifications of the "SE" and "EZ" Series Linear Slides. The "SE" series is capable of producing 1,830 pounds of extend force at 100 psi, significantly more than a conventional cylinder. The "EZ" series operates at a maximum pressure of 150 psi and can achieve speeds up to 24 inches per second with optional stop packages.
Model Selection
Models are selected based on guide shaft diameter and stroke length. The "SE" series offers models ranging from SE250 to SE1500, with bore sizes from 1/2" to 3-1/4" and guide shaft diameters from 1/4" to 1-1/2". The "EZ" series includes models from EZ250 to EZ1500, with similar bore and guide shaft specifications.
Construction and Features
The slides feature precision adjustment capabilities with fine pitch threads and adjustment nuts. They are constructed with corrosion-resistant materials, including anodized aluminum and blackened steel. The "EZ" series includes linear ball bearings for near play-free operation and precision guide shafts.
Options and Accessories
Various options are available, including sensor options, shock absorbers, bumpers, and adjustable stops. Integral options include dowel holes, hydraulic seals, and Viton seals. The document also outlines different mounting styles and toolbar options.
Safety and Performance
Operator safety is enhanced by design features that eliminate pinch points. The document emphasizes the importance of proper model sizing, use of adjustable stops, and operating at the lowest possible air pressure to ensure long product life and prevent failures.
Ordering Information
Instructions for ordering include selecting the model size, stroke length, mounting style, and any additional options. The document provides detailed guidance on specifying sensor locations and port configurations.
Overview
This document provides detailed specifications and options for the EZP5025 and EZP7550 pick-and-place units. It outlines the steps to select and customize these units based on application requirements, including stroke lengths, mounting styles, and additional options such as sensors and tooling.
Specifications
The document specifies the guide shaft diameters, bore sizes, and standard stroke lengths for both horizontal and vertical motions. The EZP5025 and EZP7550 models have different configurations, with the EZP5025 offering smaller guide shaft diameters and bore sizes compared to the EZP7550.
Model Selection
The selection process involves choosing the appropriate model size, stroke lengths, and mounting styles. The first two digits of the part number indicate the guide shaft diameter for horizontal motion, while the second pair indicates the diameter for vertical motion.
Integral and Toolbar Options
Various integral options such as Viton seals and toolbar options for mounting grippers are available. The document provides codes for transition plates and toolbars compatible with Fabco-Air "SPG" Series parallel grippers.
Sensing Options
Step 2 involves adding sensors, including proximity switches, snap action mechanical switches, and magnetically operated electronic sensors. Specific codes are provided for different sensor types and configurations.
Tooling, Stop, and Shock Options
Step 3 allows for the selection of tooling options, adjustable stops, and hydraulic shock absorbers. The document details the available options and their configurations, including standard and alternate shock locations.
Model Number Construction
The document outlines a three-step process to build a complete model number, incorporating all selected options and configurations. Examples are provided to illustrate the process.
Diagrams and Dimensions
Detailed dimension drawings are included for both the EZP5025 and EZP7550 models, showing mounting styles and optional dowel hole/slot dimensions.
Key Considerations
The document emphasizes the importance of selecting the correct options to ensure compatibility and optimal performance. It also notes that specifications are subject to change without notice.
Overview
The document provides detailed specifications and options for the 'TS' Series Linear Slides, including sensor types, mounting styles, and additional features such as air cushions and rod scrapers.
Sensor Specifications
The document describes two types of sensors: tie rod mounted sensors (J70-J75) and dovetail style sensors (E70-E77). The sensors are mounted on different surfaces of the cylinder body, with specific codes indicating their location and quantity. Magnetic piston and clamp-on sensors are also available, with options for reed or electronic types.
Mounting Options
Various mounting styles are available for horizontal and vertical shafts, including flange mounting styles (MF1 and MF2). The document specifies dimensions and configurations for each mounting style, including options for stop bolts and retainer plates.
Additional Features
The document outlines additional features such as air cushions, which provide controlled deceleration at the end of the stroke, and rod scrapers, which remove contaminants from guide shafts. The air cushion option is available for models TS200 and larger, while rod scrapers are available in metallic or urethane types.
Ordering Information
The document provides a detailed guide on how to order the linear slides, including selecting the model size, stroke length, mounting style, and additional options such as sensors and air cushions. Specific codes are used to indicate desired features and configurations.
Dimensional Data
Detailed dimensional data is provided for each model size, including bore size, guide shaft diameter, and various other measurements critical for installation and operation.
Conclusion
The document serves as a comprehensive guide for selecting and configuring 'TS' Series Linear Slides, offering a wide range of options to meet specific application requirements.
Specifications and Components- Retainer Plate: Must be used with the TGS option and one of the accessory blocks (H1, H2, H3, V1, or V2). Specify position as L, R, or B.
- Tooling Mounting Plate: Specify material as Aluminum (A) or Steel (S). Indicate presence of stop bolt with '1' (without) or '2' (with). Options include PL V for vertical mounting blocks and PL H for horizontal mounting blocks.
Product Catalogs- ISO 6431 Cylinders: Catalog # FAQR-09
- Manifold Solenoid Valves: Catalog # FVS.Y-09
- Swing Clamps (Pneumatic & Hydraulic): Catalog # FML.H
- Air Pilot & Solenoid Valves: Catalog # FVA.E-09
- Twin Rod, Non-Rotating Air Cylinders: Catalogs # FDF-09 and # FDXS-09
- Multi-Power® Air Presses: Catalog # FP16
- Pancake® II Air Cylinders: Catalog Pan2-2
- Pneumatic Grippers (Parallel Jaw and Angular Motion): Catalog # GR-8
- Stopper Cylinders: Catalog # ST-SC
- Square Pancake® II Air Cylinders: Catalog # SqPan2
- Cylinders, Valves, and Accessories: Catalog # CV9
- NFPA Interchangeable Air Cylinders: Catalog # NF-6
- Global Series™ Metric Air Cylinders: Catalog # GC-15
- Modular Air Preparation System - FRLs: Catalog # FRL-06
- ISO 6432 Cylinders: Catalog # FAE-09
- Pneumatic Angular Grippers: Catalog # FKA-09
- Guided Motion Air Cylinders: Catalog # FGM-10
- Air Slide Tables: Catalog # FGXS-10
- Stainless Steel Body Air Cylinders: Catalog # SSB-03