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Pancake Cylinder section of CV9 Catalog

Pancake Cylinder section of CV9 Catalog
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Pancake Cylinder section of CV9 Catalog

Product catalog summary
Features & Benefits:
Pancake® Cylinders are made from aluminum bar-stock for strength and precision, featuring heavy wall construction, internally lubricated O-rings, and Duralon® nonmetallic rod bushings for durability. The stainless steel piston rod is chrome-plated for corrosion resistance, and the bore is polished to retain lubrication. Prelubed with Magnalube®-G Grease, they come with a 2-year warranty.
General Specifications:
These cylinders operate with air or optionally hydraulic settings, handling up to 250 psi, extendable to 500 psi. They function in temperatures from -25°F to +250°F, with a stroke tolerance of ±1/64".
Construction Details:
Designed with a one-piece aluminum body, the cylinders feature Duralon® rod bushings for high load capacity and self-lubrication, and internally lubricated Buna-N O-rings for longevity and low friction.
Action Information:
Available configurations include single rod double acting, nonrotating, and double rod double acting. The "T" Series includes a PTFE piston bearing for enhanced performance.
Option Information:
Options include metric threads and various mounting configurations, with custom options available for specific applications.
Accessories:
Accessories such as flow controls, position sensors, mounting bolts, and wrench flats enhance functionality and ease of use.
Detailed Specifications:
Specifications cover bore sizes from 1/2" to 4", with model number codes, ordering information, dimensions, and seal kit part numbers. Magnetic piston position sensing and option dimensions are also detailed.
Warranty:
A 2-year warranty is provided, reflecting confidence in design and manufacturing quality.
Specifications:
Available in bore sizes from 1/2" to 4", with ports for smaller bores as M5 and larger as G1/8 fittings. Designed for hydraulic and air-oil systems, they support up to 500 psi and temperatures up to 300°F, with special seals and coatings for different conditions.
Procedures and Options:
Customization options include male rod threads, Teflon® and Viton® seals, non-rotating and adjustable stroke options, sound limiters, and rubber bumpers.
Construction Details:
Features a high-strength stud threaded into the rod end, enhancing strength and reparability, with Pro-Coat™ electroless nickel plating for corrosion resistance.
Recommendations:
For high forces or dynamic loads, use shock absorbers with rubber bumpers to reduce impact and noise. Consult engineering for compatibility with exotic media.
Limitations:
Teflon seals are not recommended for low friction or thermal cycling applications due to potential leakage. Rubber bumpers are limited by adhesive temperature constraints.
Overview: The document provides detailed specifications and options for Fabco-Air's Pancake® Cylinders, focusing on design, mounting options, and customizations, including cushioning, mounting styles, sensor integration, and custom options.
Specifications: Bore sizes range from 1/2" to 4", with cushioning at the end of the stroke using O'Rings to prevent metal-to-metal contact.
Mounting Options: Includes Clevis (Pivot) Mount, Eye (Pivot) Mount, and Threaded Nose Mount, each designed for different applications.
Sensor Integration: Dovetail style magnetic sensors are available for piston position detection, mounted using dovetail slots on the cylinder body.
Custom Options: Custom modifications include rod extensions, special rod end configurations, and unique mounting styles.
Accessories: Accessories like flow controls and mounting bolts are available, with flow controls in brass or molded body styles.
Ordering Information: Instructions for ordering include selecting series, bore size, stroke, action, and any prefix or suffix options, with examples provided.
Specifications: Pancake® Cylinders are available in Original and "T" Series with various bore sizes and strokes, with suffix options like magnetic pistons, adjustable strokes, and hydraulic or air options.
Procedures: Detailed instructions on ordering and configuring Pancake® Cylinders, including model number selection based on series, bore, and stroke.
Norms and Standards: Standard specifications include dimensions, thread pitches, and conversion factors, with materials like zinc die casting and stainless steel specified.
Recommendations: For anti-rotation and registration, use external guide pins. Select suffix options for specific application needs, such as magnetic pistons for sensor compatibility.
Key Data from Tables and Diagrams: Tables detail stroke lengths, weight, and dimensions, with diagrams illustrating guide pin and mounting block configurations.
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Catalog excerpts

Pancake Cylinder section of CV9 Catalog-2

Pancake® Cylinders Original & “T” Series 8 Bores, 1/2" – 4" Features & Benefits This, the original Pancake® Cylinder, was designed in 1958 to satisfy the need for short stroke cylinders that would fit in very tight spaces. Today, with almost four decades of experience in thousands of cylinder applications around the world, The Pancake® Line offers you far more than any of its imitators – more features and options – better quality, strength and appearance – and far longer product life! We are so confident in our design and manufacturing skills that we back every Pancake® Cylinder with our 2-year...

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Pancake Cylinder section of CV9 Catalog-4

Pancake® Cylinders Original & “T” Series 8 Bores, 1/2" – 4" Nearly 4 decades of experience paying close attention to design detail, production and assembly techniques have resulted in the ultimate Fabco-Air Pancake®, short stroke cylinders. Pancakes® fit into very tight spaces and virtually ANY short stroke cylinder application. Think how well they will fit with your application! 1. The heavy wall prohibits any damage to the bore from external forces. 2. The one piece cylinder body and bushing support end is machined from solid aluminum bar-stock. This provides unequalled strength, rigidity,...

 Open the catalog to page 4
Pancake Cylinder section of CV9 Catalog-5

Pancake® Cylinders Original & “T” Series 8 Bores, 1/2" – 4" Original Series C-221-X 1 “T” Series PTFE Piston Bearing Action Information NFPA Symbol TC-221-X Action Letter Action Description Action -X Single Rod Double Acting One Piston Rod Power Extend - Power Retract C-221-XK TC-221-XK Action -XK 150 psi maximum Single Rod Double Acting Nonrotating One Piston Rod Power Extend - Power Retract Piston guide pins for nonrotating C-221-O TC-221-O Action -O Single Rod Single Acting - Spring Retracted One Piston Rod Power Extend - Spring Retract C-221-OP TC-221-OP Action -OP Single Rod Single Acting...

 Open the catalog to page 5
Pancake Cylinder section of CV9 Catalog-6

Pancake® Cylinders Original & “T” Series 8 Bores, 1/2" – 4" Action Information 1 The “Action Letter” portion of the Pancake® Model Number specifies how many piston rods the cylinder has (Single Rod or Double Rod), how the piston rod is extended and retracted (Double Acting or Single Acting), and if the piston rod is restricted from rotating by internal guide pins (Nonrotating). Original Series C-221-XDR “T” Series PTFE Piston Bearing NFPA Symbol The “T” Series is not required in the double rod version. Two rod bushings provide superb rod support Action Letter Action Description Action -XDR Double...

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Pancake Cylinder section of CV9 Catalog-7

Pancake® Cylinders PREFIX OPTIONS 1 MODEL NUMBER 1.7 Option Information PREFIX OPTIONS Prefix METRIC Cylinder and Rod Thread. M Female Rod Thread is standard. Optional Male Rod Thread add suffix -MR Original & “T” Series 8 Bores, 1/2" – 4" Mounting holes and rod thread are configured to common METRIC sizes. Ports in 1/2" (5) and 3/4" (7) bores are M5. Ports in 1-1/8" (121) bore and larger are G1/8 with 14mm spotface for 1/8 BSP-Parallel fittings and gaskets. Available on all series, bore, stroke and action combinations. See Option Specifications pages of desired bore and action for complete dimensional...

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Pancake Cylinder section of CV9 Catalog-8

Pancake® Cylinders SUFFIX OPTIONS MODEL NUMBER Original & “T” Series 8 Bores, 1/2" – 4" Option Information SUFFIX OPTIONS SUFFIX MALE ROD THREAD Single Rod -MR Double Rod, Rod End Only -MR Double Rod, Cap End Only -MR1 Double Rod, Both Ends -MR2 A high strength stud is threaded into the standard female rod end and retained with Loctite®. This method eliminates the small diameter thread relief area normally required when machining male threads. This provides a much stronger rod end which can be repaired, rather than replacing the complete rod, should the thread be damaged. Available on all series,...

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Pancake Cylinder section of CV9 Catalog-9

Pancake® Cylinders SUFFIX OPTIONS SUFFIX OPTIONS 1 Model Number Construction Details Original & "T" Series 8 Bores, 1/2" – 4" SUFFIX For Air-Oil or Hydraulic systems to 500 psi NONSHOCK. 1. A specially formulated U-Cup seal replaces the O-ring piston rod seal. This eliminates leakage past the rod seal and around the bushing. Hydraulic, Low Pressure Service to 500 psi NONSHOCK. Temperature to +300° F max. Consult factory for media compatability and operating temperatures over 300°F. 2. Option -HHC, on single rod bores 1-5/8" (221) & larger, includes a thicker rear cover to assure that there is...

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Pancake Cylinder section of CV9 Catalog-10

Pancake® Cylinders SUFFIX OPTIONS Hole Thru Double Rod Shaft Standard Standard Plus Model No. Model No. Hole Size Suffix Hole Size Suffix Bore thru stud (Std) thru stud (Std Plus) 1/2", 3/4" 1/16 -06 – – 1-1/8" 1/8 -13 5/32 -16 1-5/8" 1/8 -13 1/4 -25 2" 5/32 -16 5/16 -31 2-1/2" 5/32 -16 1/4 -25 3" 5/32 -16 1/4 -25 4" 1/4 -25 – – Rod Piston Rod SUFFIX OPTIONS 150 psi maximum operating pressure A hole is drilled through the piston rods & the double rod stud (see construction details on page 1.3). This hole is used for the passage of Vacuum, Air, Gas, Oil, Liquid or any media that is compatible...

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Pancake Cylinder section of CV9 Catalog-11

Pancake® Cylinders Original & "T" Series 8 Bores, 1/2" – 4" SUFFIX OPTIONS 1 MODEL NUMBER Option Information SUFFIX OPTIONS SUFFIX ADJUSTABLE EXTEND STROKE For strokes through 4". -AS Full stroke adjustment is standard. NOTE! Use caution when mounting to avoid creating pinch poiunts. C-221-X-AS Dial-A-Stroke provides a rugged and precision adjustment of the extend stroke of the cylinder. The stop tube, adjustment nut with skirt & minimum clearances combine to eliminate pinch points, thus providing operator safety. Note! Use caution when mounting to avoid creating pinch points with other parts...

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Pancake Cylinder section of CV9 Catalog-12

Pancake® Cylinders SUFFIX OPTIONS MODEL NUMBER Option Information SUFFIX OPTIONS SUFFIX SOUND LIMITERS Rod End Only Cap End Only Both Rod 1.10 Stroke COLR and Cap Ends Original & "T" Series 8 Bores, 1/2" – 4" -LF -LR -LFR For applications where you need a small amount of cushion at the end of the cylinder stroke to take out the metallic “slap” of piston head on piston stop. This is accomplished by placing an O'Ring on the piston, and/or in the rear cover so that initial contact is with the elastomer and not metal-to-metal. The Fabco-Air design assures sufficient compression of the seals to allow...

 Open the catalog to page 12

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