Master Catalog
Master Catalog
- Product Index: Lists various product lines such as Mini-Pancake®, Pancake®, Multi-Power®, and others, along with their trademark status.
- Special Products: Highlights the company's capability to modify or create special products to meet specific customer requirements, showcasing examples of custom solutions.
- Pancake® Cylinders: Provides detailed specifications, features, and benefits of Pancake® Cylinders, including construction details, action information, and available options.
- Specifications: Includes general specifications such as media compatibility, pressure ratings, temperature ranges, and lubrication recommendations.
- Construction Details: Describes the unique construction features of Pancake® Cylinders, emphasizing durability, precision, and support for piston rods.
- Action Information: Details different action types available for cylinders, such as single rod double acting, nonrotating, and others, with corresponding NFPA symbols.
- Option Information: Lists available options for customization, including metric threads, male rod threads, and various seal materials for different temperature and media compatibility.
- Internally lubricated Buna-N O-rings for extended cylinder life.
- Stainless steel piston rods and nonmetallic rod bushings for enhanced durability.
- Customizable options for specific application needs, including high-temperature and nonrotating configurations.
- 2-year warranty on Pancake® Cylinders, reflecting confidence in product quality and longevity.
1. The document outlines the specifications for Pancake® Cylinders, which are designed to operate up to 500 psi non-shock. A U-Cup seal is used instead of an O-ring for the piston rod seal. The cylinders are available in various bore sizes ranging from 1/2" to 4".
Options and Features:
1. Option -HHC includes a thicker rear cover for single rod bores 1-5/8" and larger to prevent warpage or failure during mounting.
2. 1/4 NPT Ports are available for bores 1-5/8" and larger.
3. Single Acting (Spring Return) Cylinders are designed for the spring to return the piston and rod assembly, but Double Acting Cylinders are recommended for hydraulic service due to low return forces.
4. Various suffix options are available for different actions and pressure ratings, such as -H, -HHC, -F, -PM, -SM, -AS, and -RS.
Mounting and Adjustments:
1. Clevis (Pivot) Mount and Eye (Pivot) Mount options are available for pivotal motion applications.
2. Adjustable Extend and Retract Stroke options allow for precision adjustment of the stroke length.
3. Sound Limiters and Rubber Bumpers are available to reduce noise and absorb impact.
Coatings and Materials:
1. Pro-Coat™ wear-resistant coating is available for applications where stainless steel is specified, providing high visual appeal and resistance to abrasion.
Custom Options:
1. Custom modifications are available for specific application requirements, including special length bodies and rods.
Accessories:
1. Flow controls and position sensors are available for Pancake® Cylinders, with options for dovetail style, low profile, solid state electronic sensors.
2. Mounting bolts and wrench flats are available for securing the cylinders.
General Notes:
1. Specifications are subject to change without notice or incurring obligation.
2. The document emphasizes the importance of consulting the factory for specific stroke availability and custom options.
- Bore Sizes: Available in multiple sizes, including 1/2", 3/4", 1 1/8", 1 5/8", 2", 2 1/2", 3", and 4".
- Stroke Lengths: Standard strokes range from 1/8" to 4" with specific letters assigned for each stroke length.
- Action Types: Includes single rod double acting (-X), double rod double acting (-XDR), nonrotating (-XK), and single acting spring retracted (-O).
- Weight and Force: Detailed weight and spring return forces are provided for each stroke length and bore size.
- Suffix Options: Various suffix options such as -E for magnetic piston, -F for threaded nose mount, and -MR for male rod thread are available.
- Mounting Options: Includes clevis mount, eye mount, and threaded nose mount with specific port locations.
- Metric Options: Metric cylinder and rod thread options are available for specific bore sizes.
- Sensors: Sensors must be ordered separately and are available for specific strokes.
- Material and Construction: Includes details on materials used for various components, such as stainless steel piston rods and oil-filled bushings.
- Ordering Instructions: Provides a step-by-step guide on how to order cylinders based on stroke, bore, action, and options.
- Bore Sizes: 1-5/8" (221) and 2" (321).
- Actions: Double Acting, Single Acting (Spring Retracted/Extended), and Nonrotating options.
- Stroke Lengths: Various standard strokes are available, with specific letters used in model numbers to denote stroke length.
- Weight and Force: Detailed weight and spring force data are provided for different stroke lengths.
- -E: Magnetic Piston and Dovetail Mounting Slot(s).
- -AS: Adjustable Extend Stroke.
- -RS: Adjustable Retract Stroke.
- -MR: Male Rod Thread.
- -F: Threaded Nose Mount.
- Various mounting options are available, including Clevis and Eye Mounts.
- Specific dimensions and bolt circle details are provided for installation.
- Sensors must be ordered separately, with specific models available on page 1.14.
- Metric options are available with specific thread pitches and conversion factors.
- Specifications are subject to change without notice.
The document provides detailed specifications for Pancake® and Square 1® cylinders, including bore sizes, stroke lengths, and material details. It specifies thread pitches for M6 and M16, conversion factors, and options for male rod threads. The document also outlines the availability of these specifications in the Original Series with specific actions like -XDR and -XDRK.
Instructions on how to order Pancake® Cylinders are provided, including selecting the model number and adding suffix options. The document also details the construction process of Square 1® cylinders, emphasizing the importance of precise machining and anodizing for durability and performance.
The document mentions standard specifications and ratings for various cylinder series, including load capacities and friction properties. It highlights the use of Duralon® bearings for enhanced performance and longevity.
Recommendations include using the CAD library for design efficiency and ensuring proper selection of stroke letters in model numbers. The document advises on the use of specific materials and coatings for optimal cylinder performance.
The document includes tables detailing bore sizes, stroke lengths, and dimensions for various cylinder models. It also provides a comparison of bearing materials and their load capacities, as well as friction properties of different material combinations.
- Double Rod Option (-DR): Standard piston rod and rod bushing on both ends for applications requiring attachment at both ends.
- Rubber Bumpers (-BF, -BR, -BFR): Options for rod end, cap end, or both to reduce noise and absorb impact.
- Hydraulic Low Pressure Service (-H): Suitable for systems up to 500 psi, featuring a U Cup rod seal and additional O-ring for leakage prevention.
- Viton Seals (-V): Recommended for elevated temperatures, with engineering consultation for compatibility.
- Nonrotating Option (-K): Prevents rod rotation with guide pins, suitable for applications requiring precise positioning.
- Pro-Coat™ Electroless Nickel Plating (-N): Provides corrosion and wear resistance, often used as an alternative to stainless steel.
- Magnetic Piston Option (-E): Includes a magnet in the piston head for use with magnetically operated sensors.
This option is available for certain cylinder models, excluding 10" & 12" bores and specific mounting styles (-PM and -SM). It features an adjustment rod with a fine pitch thread and requires a minimum clearance of 1/2" when fully stroked. The stop tube and contact surfaces are enclosed for safety.
Rubber Bumpers Option
Available for rod end (-BF), cap end (-BR), or both (-BFR), these bumpers reduce noise and absorb impact. They are designed to compress under pressure, allowing full stroke while minimizing dynamic loads.
Extend Port Bushing Options
Options include -E38, -E12, and -E34, which replace the cap end plug with extended ports for higher flow rates. These are suitable for applications requiring increased cycle speeds.
Speed & Shock Control Using Hydraulics Option -HS
This option is available with Viton seals and is rated for specific pressures depending on the bore size. It provides two-speed and shock control to manage inertial and impact forces, preventing damage to tooling.
Magnetic Piston Option -E
This option includes a magnetic piston for position sensing, with sensors and clamps ordered separately. It is available for bores 1-1/8" and larger and requires additional cylinder length to accommodate the magnet.
Threaded Nose Mount Option -F
Available for 1/2" to 1-5/8" bore models, this option includes plated steel nose mounting brackets, which must be ordered separately.
External Guide, Nonrotating Option -G
This option provides a superior nonrotating piston rod feature, with guide pins and blocks made from hard anodized aluminum and chrome-plated steel.
Series MK, MQ, MQF, MQL Specifications
These series offer various mounting options, including side tap, face, and side lug mounting. They feature options for male rod threads, double rods, and magnetic pistons with dovetail mounting slots for sensors.
Ordering Information
Model numbers are structured to specify bore size, stroke, stages, and options such as rod thread type and additional features like Viton seals or magnetic pistons.
Various options are available for solenoid valves, including moisture and vibration resistance (Option -P), CSA requirements (Option -CC), and hazardous location suitability (Option -EP). The document specifies different housing and coil configurations, such as the Male Mini-DIN Housing “F” and molded coils with spade terminals for quick assembly.
Electrical Specifications:
AC voltages range from 4.4 to 277 volts at 50 or 60 Hertz, while DC voltages range from 3 to 180 volts. The document provides inrush and holding current specifications for different valve configurations.
Directional Control Valves:
These valves are available in 2-way and 3-way configurations, both normally closed (NC) and normally open (NO). The document includes specifications for inrush and holding currents, as well as maximum operating pressures.
Needle and Flow Control Valves:
These valves are designed for air service up to 150 psi and temperatures ranging from -30° to +250°F. Various options are available, including Viton seals and panel mount configurations. The document provides detailed dimensions and flow characteristics.
Special Purpose Valves:
Includes one-shot (pulse) valves and adjustable interval delay valves. These valves provide momentary output signals and are used for applications such as signal conversion and single cycle operations. The document details the operation, sizing, and applications of these valves.
Pressure Sensing and Sequence Valves:
The "RV" valve senses pressure and provides a pilot signal for circuit control. It is used for applications requiring precise force application, such as riveting and crimping. The document outlines the valve's operation, features, and applications.
Catalog excerpts
CATALOG CV9 Cylinders , Valves , & Accessories
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QUICK INDEX Pancake® Cylinders Longstroke™ Cylinders are registered trademarks of FABCO-AIR INC. Delrin® is a registered trademark of DuPont Corp. Duralon® is a registered trademark of Rexnord Corp. Loctite® is a registered trademark of Loctite Corp. Magnalube®-G is a registered trademark of Carleton Stuart Corp. Poly Pak® is a registered trademark of Parker Hannifin Corp. Teflon® is a registered trademark of DuPont Corp. Viton® is a registered trademark of DuPont Corp. Multi-Powei® Cylinders Multi-Powei® Boosters Piston Position Sensors - now included within each cylinder section Air-Oil Tanks...
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Consider asking Fabco-Air for a modified or special product to meet your necessary and specific re- quirements. Fabco-Air has the willingness, years of experience, manpower and equipment available to design, adapt, modify and produce in any quantity, existing or new products to meet your job require- ments more effectively. Please contact your local distributor with details of your requirements so that The photos here show just a few examples of the thousands of specials that have been produced over the past three decades. ■ Rear tapped mount with extension hub ■ Manifolded inlet into both valves...
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Modular Valve Bank ■ Stacked with mounting brackets ■ Swivel flow controls ■ Fittings ■ Wire terminals ■ Wire insulation installed ■ Double rod ■ oversized rods ■ Oversized hole through ■ Double rods with hole through concentric shafts and independent ports for stripper control ■ 2 stage Multi-Power® principle Longstroke® Pivot Mount ■ 2 stage Multi-Power® principle
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Pancake» Cylinders Section 11ndex Detailed Specification Model Number Codes Standard Dimensions Seal Kit Part Numbers Magnetic Piston Position Sensing Option Dimensions Flow Controls Specifications subject to change without notice or incurring obligation
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Features & Benefits This, the original Pancake® Cylinder, was designed in 1958 to satisfy the need for short stroke cylinders that would fit in very tight spaces. Today, with almost four decades of experience in thousands of cylinder applications around the world, The Pancake® Line offers you far more than any of its imitators - more features and options - better quality, strength and appearance - and far longer product life! We are so confident in our design and manufacturing skills that we back every Pancake® Cylinder with our 2-year Warranty! Laboratory tests confirm that internally lubricated...
Open the catalog to page 6
Pancake® Cylinders °8i9B^ês&ï72 S-e4ifS Construction Details Nearly 4 decades of experience paying close attention to design detail, production and assembly techniques have resulted in the ultimate Fabco-Air Pancake0, short stroke cylinders. Pancakes0 fit into very tight spaces and virtually ANY short stroke cylinder application. Think how well they will fit with your application! 1. The heavy wall prohibits any damage to the bore from external 2. The one piece cylinder body and bushing support end is machined from solid aluminum bar-stock. This provides unequalled strength, rigidity, and piston...
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Action Information PTFE Piston Bearing Action Letter Action Description Double Acting Power Extend - Power Retract Double Acting Power Extend - Power Retract Piston guide pins for nonrotating Single Acting - Spring Retracted Power Extend - Spring Retract Single Acting - Spring Extended Spring Extend - Power Retract Specifications subject to change without notice or incurring obligation
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Pancake® Cylinders 0Q%1%S^-Ps Action Information The "Action Letter" portion of the Pancake® Model Number specifies how many piston rods the cylinder has (Single Rod or Double Rod), how the piston rod is extended and retracted (Double Acting or Single Acting), and if the piston rod is restricted from rotating by internal guide pins (Nonrotating). Original Series PTFE Piston Bearing 11 Symbol Action Letter Action Description Double Acting Two Piston Rods - One each end Power Extend - Power Retract Action -XDRK Double Acting Two Piston Rods - One each end Power Extend - Power Retract Piston guide...
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Option Information PREFIX OPTIONS MODEL NUMBER PREFIX METRIC Cylinder and Rod Thread. M Female Rod Thread is standard. Optional Male Rod Thread PREFIX OPTIONS Mounting holes and rod thread are configured to common METRIC sizes. Ports in 1/2" (5) and 3/4" (7) bores are M5. Ports in 1-1/8" (121) bore and larger are G1/8 with 14mm spotface for 1/8 BSP-Parallel Available on all series, bore, stroke and action combinations. See Option Specifications pages of desired bore and action for complete dimensional details. Specifications subject to change without notice or incurring obligation
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Pancake® Cylinders Option Information SUFFIX OPTIONS MODEL NUMBER SUFFIX Double Rod, Both Ends SUFFIX OPTIONS A high strength stud is threaded into the standard female rod end and retained with Loctite®. This method eliminates the small diameter thread relief area normally required when machining male threads. This provides a much stronger rod end which can be repaired, rather than replacing the complete rod, should the thread be damaged. Available on all series, bore, stroke and action combinations. See Option Specifications pages of desired bore and action for complete dimensional details....
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Pancake® Cylinders Construction Details SUFFIX OPTIONS MODEL NUMBER SUFFIX HYDRAULIC, Low Pressure Service Consult factory for media compatability and operating temperatures over 300°F. With Standard Thickness With Thick Cover SUFFIX OPTIONS For Air-Oil or Hydraulic systems to 500 psi NONSHOCK. 1. A specially formulated U-Cup seal replaces the O-ring piston rod seal. This eliminates leakage past the rod seal and around the bushing. 2. Option -HHC, on single rod bores 1 -5/8" (221 ) & larger, includes a thicker rear cover to assure that there is no warpage or failure when the mounting surface...
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