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Longstroke Cylinder section of CV9

Longstroke Cylinder section of CV9
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Longstroke Cylinder section of CV9

Product catalog summary
Features & Benefits
The Longstroke™ Cylinders feature a double-acting, single rod design with Duralon® rod bushing and internally lubricated Buna-N O-ring seals. They are designed for air media with a maximum operating pressure of 250 psi and a temperature range of -25° to +250°F.
General Specifications
Available in round and square head styles, these cylinders have bore sizes from 2" to 4" and strokes up to 12". They include a hard anodized bore ID for enhanced hardness and corrosion resistance.
Construction Information
The construction features a clear anodized aluminum cylinder OD, a hard chrome-plated stainless steel piston rod, and an extra-long Duralon® rod bearing for support. Detailed component breakdowns are provided.
Model Number Chart & Ordering
Ordering instructions include specifying series, bore, stroke, mounting options, and additional features, with examples of model numbers and configurations.
Standard & Option Specifications
Standard specifications cover single rod, double acting models, with options for double rod, non-rotating, and hydraulic configurations. Additional options include Viton seals for high temperatures and rubber bumpers for noise reduction.
Mounting Kits & Accessories
Mounting kits for round and square head series are available, with specific types and page references for further details.
Performance & Material Properties
Tables compare load capacity and friction properties of various materials, highlighting the superior performance of Duralon® bearings.
Specifications
Details for a non-rotating rod cylinder with a maximum operating pressure of 150 psi are provided, including bore sizes and critical dimensions for installation and operation. Guide pins are made of precision ground tool steel running in SAE 660 bearing bronze bushings.
Materials and Coating
The cylinder features Pro-Coat™ Electroless Nickel Plating for corrosion and wear resistance. The high nickel, low phosphorous alloy is more corrosion-resistant than electroplated nickel. Cylinder heads and tubes are plated, and the rod bushing is made of hard anodized aluminum and Duralon®.
Magnetic Piston Option
Option -E includes a magnet in the piston head to activate an external sensor without physical contact. The sensor is mounted using a clamp on the tie rods. External magnetic fields may affect sensor actuation.
Mounting Kits & Accessories
Details on mounting kits and accessories, including rod clevises and end lug mount kits, are provided. Components are made of plated steel brackets and black oxide steel screws, with part numbers and dimensions for different bore sizes.
Warnings and Recommendations
Warnings include holding the rod by wrench flats during installation to prevent internal damage and keeping magnetic-sensitive devices away from the magnetic piston. Sensor ratings should not be exceeded to prevent damage.
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Catalog excerpts

Longstroke Cylinder section of CV9-1

Specifications subject to change without notice or incurring obligation

 Open the catalog to page 1
Longstroke Cylinder section of CV9-2

Piston Seal, internally lubricated O'Ring for long life and improved performance Groove for magnetic piston position sensing Duralon® Rod Bearings Excel Load Capacity (psi) Machine Design 1972/73 Bearing Reference Issue Friction Properties Slip-Coefficient stick Copper lead alloy-on-steel .22 Yes * Shows Duralon bearing classification. Not to be used for design purposes. Printed with permission by Rexnord Corp. • Double acting, single rod • Duralon® rod bushing • Female rod end with wrench flats • Internally lubricated Buna-N O-ring piston and rod seals. • Ports at position #1 Bore Diameter...

 Open the catalog to page 2
Longstroke Cylinder section of CV9-3

Longstroke™ Cylinders Standard ModelsBasic ConstructionStandard: Single Rod, Double Acting Quick Reference to Components Option -DR: Double Rod, see page 3.7Option -K: Nonrotating, see page 3.8 Description Rod End Head, aluminum, black anodized Cap End Head, aluminum, black anodized Recessed faces assure flat mounting 1/4 NPT Ports Full flow porting for fast response Piston Rod Bushing, anodized aluminum housing with Teflon® lined Duralon® insert Piston Stop Rod Seal, internally lubricated O'Ring for long life Piston Rod, stainless steel, centerless ground, polished, and hard chrome plated (68-72Rc) Piston,...

 Open the catalog to page 3
Longstroke Cylinder section of CV9-4

Standard strokes: 1" Increments 4" minimum through 12" maximum Optional Strokes: Shorter and fractional Mounting Kits for Square Head Series Type See page Mounting Kits for Round Head Series Type See page How to Order 1. Specify code for Series and Bore. 2. Specify stroke Note standard strokes listed above. Any stroke not listed is available, to 12" maximum, at nominal increase in delivery time and cost. 3. Specify mounting if other than standard 4. Specify options Nonrotating, Square Head only -K 150 psi max. operating pressure Male Rod Thread Single Rod Double Rod, Rod End Double...

 Open the catalog to page 4
Longstroke Cylinder section of CV9-5

Longstroke™Cylinders Round Head, Standard, Face Mount Rod and Cap End Extended Tie Rod Mount for Round Head Models Specify mounting option Rod End Only WF Cap End Only WR Rod and Cap Ends WFR Round Head Clevis Mount Option Specify mounting option Ports in line with slot PM Ports 90° to slot SM 3.5 Specifications subject to change without notice or incurring obligation

 Open the catalog to page 5
Longstroke Cylinder section of CV9-6

Square Head, Standard, Side Tap Mount Note: Ports at Position #3 are not available Note: 3/8 NPT Ports (-P38) at Position #3 are not available Extended Tie Rod Mount for Square Head Models Specify mounting option Rod End Only WF Cap End Only WR Rod and Cap Ends WFR 5-9-13 Specifications subject to change without notice or incurring obligation 3.6

 Open the catalog to page 6
Longstroke Cylinder section of CV9-7

Longstroke ™ Cylinders Double Rod .25 + stroke Typical for ALL bores and ALL mounting styles. Standard piston rod and rod bushing on both ends of the cylinder. Use when attachment to both ends of the cylinder is required, or to indicate piston position location. Also see Option –E on page 3.9. Hydraulic Low Pressure Service to 500 psi non-shock Viton Seals Male Rod Thread Single Rod Double Rod, Rod End Only Double Rod, Cap End Only Double Rod, Rod & Cap Ends A U Cup rod seal is placed inboard in an SAE 660 bronze bushing to eliminate leakage past the rod seal. An additional O'ring is used as...

 Open the catalog to page 7
Longstroke Cylinder section of CV9-8

Option Specifications Option Specifications Adjustable extend stroke Option -AS For strokes through 6" Full stroke adjustment is standard. Note! To maintain operator safety features of this option, it is NOT available with mounting styles: WR and WFR. Use caution when mounting to avoid creating pinch points. Stop Tube Adjustment Nut Skirt Lock Screw Plastic Plug Nut Stop Adjustment Rod with fine pitch thread (See Dimension “BF”) Adjustment Nut with Mating Fine Pitch Thread Contact Surfaces totally enclosed 1/2'Minimum Clearance when fully stroked Note: Use caution when mounting to avoid creating...

 Open the catalog to page 8
Longstroke Cylinder section of CV9-9

Longstroke™ Cylinders Magnetic Piston Option -E(Order Sensors and Sensor Clamps Separately) • Option -Econsists of a magnet bonded into the piston head. When the piston magnet moves past an external sensor, the magnetic field activates the sensor without physical contact. • Mounting - The sensor snaps into a 2-part clamp that attaches rigidly to any of the tie rods and can be positioned anywhere along the length of the cylinder. • Reliability - The annular piston magnet is permanently bonded into a groove in the piston. It is a polarized permanent magnet of rubber bonded barium ferrite that is...

 Open the catalog to page 9
Longstroke Cylinder section of CV9-10

Mounting Kits & Accessories Kit includes: 2 brackets and 4 bolts for attaching the brackets to the cylinder heads. Material: Brackets, plated steel Screws, Black Oxide Steel Specifications subject to change without notice or incurring obligation

 Open the catalog to page 10

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.