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Journal – Current development of the KAHL Group


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Journal – Current development of the KAHL Group - 1


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Journal – Current development of the KAHL Group - 2

Dear Business Friend, We are pleased to inform you on current developments of our Group in this new journal. Also in this issue of our journal we give priority to innovations within our Group. To be able to implement the new developments we need you, dear business friend, and your readiness to tread new paths with the assistance of our employees. After all, the success of your investment also matters to us. We are particularly proud of having won the Apprenticeship Award 2009 by the IHK (Chamber of Industry and Commerce) for our exemplary performance in in-company training. For one thing is...

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Journal – Current development of the KAHL Group - 3

a mandus KAHL 06 »Kahl reinvents the wheel« 08 Large-scale plants for wood pelleting – Plantation Energy Australia 09 Residue-free recycling of waste tyres – From tyres to granulate 10 Recycling of polyethylene terephthalate (abbreviation PET) 11 Research & Development at Amandus Kahl 12 The sports activities of the Kahl Group 14 Application the flat die pelleting press 14-175 16 A complete feedmill with innovative technologies in Tatarstan 18 Coke dust pellets for steel smelting furnaces 19 Success in the oil palm industry – Kahl has taken the first flat die pelleting press for pellets...

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Journal – Current development of the KAHL Group - 4

This new idea aroused immense enthusiasm in our technical and sales departments so that numerous measurements were carried out in various fields of application and the majority of all open questions could be answered rapidly. The markets' reaction to this new technology has been more than positive. A customer in Poland bought the first »pan grinder mill« before the machine had been officially released for sale. Today, this pan grinder mill type 37-850 processes 6 – 7 t/h of G30 wood chips. The crushed wood chips are dried to a residual moisture content of approx. 10 % in a drum drier and...

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Journal – Current development of the KAHL Group - 5

/ a m a n d u s k a h l Plantation Energy Australia, one of the market leaders in the international wood pellets business, has chosen Amandus Kahl as their exclusive partner for the production of wood pellets. They aim at an annual production of 1.65 million tons of wood pellets with the Kahl plants from the year 2012 onwards. On June 3 2009, the first production line was successfully started up in the plant in Albany, Western Australia. The capacity of this line amounts to up to 125,000 tons of wood pellets a year. When the second production line was started up in September 2009, the...

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Journal – Current development of the KAHL Group - 6

The development of the process for PET recycling has been underway for more than 2 years now. In cooperation with the company LCI, the Amandus Kahl representation in the USA in the field of chemistry, and a well-known U.S. company, a process was developed that allows the production of a granulate from shredded PET bottles which can be directly reused for the production of PET bottles. Since the newly developed process is very sensitive, it was necessary to adapt the corresponding machines to the process. The process functions with very short effective bores at relatively high temperatures...

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Journal – Current development of the KAHL Group - 7

It started about 10 years ago: Our former works manager, Mr. Gallus, had infected some of his colleagues with his enthusiasm for bicycle racing: They signed up for the HEW Cyclassics as the event was called back then, a cycling classic held in Hamburg every year. They started training together in spring and divided into several »KAHL teams« competing over the distances of 50 km, 100 km or 150 km. This enthusiasm has grown every year; nowadays the participation in the Cyclassics has become a tradition in the company Kahl with a steadily increasing number of participants (unfortunately, only...

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Journal – Current development of the KAHL Group - 8

/ a m a n d u s k a h l THE FLAT DIE PELLETING PRESS 14-175 IN GMP/FDA CONFORMING DESIGN Due to the increase of the world population and the higher life expectancy combined with the desire for a better quality of life, the pharmaceutical industry holds a good position in the market. The high demand for drugs earned the pharmaceutical enterprises high sales and profits. Apart from the drug discovery, the pharmaceutical enterprises have to attach great importance to optimising their production processes to meet the demand for low costs. Yet, the possibilities for cost reduction are limited....

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Journal – Current development of the KAHL Group - 9

/ a m a n d u s k a h l The feed plant was designed by Amandus Kahl with the main machines being of their supply. The entire plant was built in the record time of one and a half years and has been designed as a seven-storey building with a height of 40 meters. 24 silos for raw materials and 24 silos for finished products are available. The silos are 19 m high, have a diameter of 2.5 m and a volume of 95 m³ (Fig. 1). The automated production line achieves a capacity of about 20 t/h of finished product. The innovative batch system allows for rapid formula change. The raw materials are...

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Journal – Current development of the KAHL Group - 10

/ a m a n d u s k a h l ASIA: COKE DUST PELLETS FOR STEEL SMELTING FURNACES SUCCESS IN THE OIL PALM INDUSTRY – KAHL HAS TAKEN THE FIRST FLAT DIE PELLETING PRESS FOR PELLETS FROM EMPTY FRUIT BUNCHES INTO OPERATION The first flat die pelleting press for the production of biomass pellets from Empty Fruit Bunches has been put into operation in Malaysia – the pelleting press 45-1250 with a drive power of 315 kW for a capacity of up to 5 t/h. The pellets are intended for example for energy production and for refinement into ethanol in the BTL process. With pelleting plants for oil palm fronds,...

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Journal – Current development of the KAHL Group - 11

/ S U R V E Y O F T R A D E F A I R S / A G E N C I E S W O R L D W I D E / S U R V E Y O F T R A D E F A I R S TRADE FAIR DATE PLACE Agrena 01.-03.07.10 Cairo Tarmstedter Ausstellung 09.-12.07.10 Tarmstedt Pellets Industrieforum 07.-08.09.10 Stuttgart Wood Pelleting 07.-09.09.10 Seoul I F A T / Entsorga 13.-17.09.10 Munich R W M 14.-16.09.10 Birmingham Space 14.-18.09.10 Rennes PacTec 21.-24.09.10 Helsinki Tecnofidta 21.-24.09.10 Buenos Aires Woodprocessing 21.-24.09.10 Kiev Cattle and Poultry Ind. 23.-26.09.10 Tehran Lesdrevmash 27.09-01.10.10 Moscow Technical Fair 27.09-02.10.10 Plovdiv...

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