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Solutions

Product catalog summary
Overview of Projects and Applications
This document outlines various projects and applications of laser scanning technology across different industries. The primary focus is on the control and measurement of various materials and products using advanced scanning systems.
1. Waste Sorting at Recycling Plants
The system utilizes intelligent video cameras with machine vision algorithms to sort plastic bottles by color, considering labels on caps. The system is continuously improved with data accumulation. Key opportunities include recognition of metal objects and editing of templates on-site.
2. Control of Roofing Materials
A Laser AN-12TL scanner is used in the production line to measure the thickness and width of roofing materials. The system provides real-time data integration into the production IT environment, with a calculation time of up to 1 second and a frequency update of up to 60 Hz.
3. Real-Time Welding Control
Laser scanners are used for real-time control of welding joints, capable of working under external light conditions. They calculate the necessary location on the profile and pass this information to the welding device. The scanners are integrated into self-propelled welding devices and robots, with a CAN interface for broader integration.
4. Broiler Chicken Production Line
The Laser AN-12TL scanner calculates the number of broiler chickens on a conveyor line, defining the volume of each carcass. The system is applicable in slaughter lines, carcass cutting, sausage manufacturing, cheese production, and other food production facilities. Specifications include a line speed of up to 10 m/sec and a measurement frequency of up to 500 Gc.
5. Scanning of Railway Wheels
Robots equipped with three laser scanners scan railway wheels to create a three-dimensional image and calculate profile parameters with high accuracy. The system can calculate the profile of one wheel in up to 1 minute and also measures the geometry of the axle box and wheel set axis.
Additional Projects
Other projects include powder metallurgy, plastic molding control, dental prosthetics, control of stamps, railroad rail measurements, control of transparent material height, and aluminum profile dimension measurement.
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Catalog excerpts

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Our products are applicable in the following fields: 01 Sorting of waste items at waste recycling plants Control of geometry of rubber profile of automobile tire cord layer Welding. Real time control of position of joints Counter on conveyorized line of broiler chicken semi-finished products Scanning of railway wheels using robots

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01 Sorting of waste items at waste recycling plants

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Sorting of waste items at waste recycling plants The system of sorting of plastic bottles by color through intelligent video cameras with built-in algorithms of machine vision. The bottles of various colors, forms, contamination pass on conveyorized tape. Video camera installed above the tape, finds out an object, verifies and classifies it. Then, with the aid of pneumatic system, the bottle is blown off to the appropriate container.

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Sorting of waste items at waste recycling plants System allows bottles sorting by color taking into account labels on caps on the bottles. System is being constantly improved with data accumulation.

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Opportunities: Recognition of metal objects Speed of conveyorized tape about up to 6 m/sec Editing of templates on the spot

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02 Control of thickness and width of roofing materials / Ruberoid

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Sorting of waste items at waste recycling plants • Laser AN-12TL scanner is installed on the production line of roofing materials manufacturing and packing. • The scanner settles an estimation of the material width and thickness as well as performs a search of minimum and maximum values of material thickness.

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Features of the system: Scanned data is integrated into the production IT environment The time of calculation is up to 1 second Scanning of Ruberoid with various dressings Frequency of updating of indications up to 60 Hz

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03 Welding. Real time control of position of joints

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Welding. Real-time joint position control The scanners are steady to external light flares and work stable on lustrous objects. It makes possible using laser scanners directly during welding for updating the location of welding tool. The scanners are capable to calculate the needed location on the profile and pass this information to welding device.

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Welding. Real-time joint position control Scanning of parameters of weld joint (the model of the joint) After welding is done, the scanners can be used to the control the laser joints and for developing of three -dimensional model of the joints to analyse their forms. Control of the joint position on self-propelled welding tractors Scanners are integrated into self-propelled welding devices. An additional option of scanners - the presence of a CAN interface allows the integration of scanners with many welding tractors. Control of the joints position on welding robots As the first projects of...

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04 Counter on conveyorized line of broiler chicken semi-finished products

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Counter on conveyorized line of broiler chicken semi-finished products Laser AN-12TL scanner for calculation of broiler chickens on the conveyor. The scanner allows to calculate the amount of commercial broiler carcasses and to define the volume of each of them separately.

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Solutions Opportunities: As well it is possible to apply the laser in the following production facilities: Slaughter lines for broilers Lines for the broilers carcasses cutting Sausage manufacturing departments Cheese production Food production

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Specifications of system: Speed of the line: up to 10 m/sec Size of control objects: 20..1200 mm Frequency of measurements: up to 500 Gc Frequency of updating the given calculations: up to 100 Gc Data communication Interfaces: Ethernet (100Mbs, 1Gbs)

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05 Scanning of railway wheels using robots

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Scanning of railway wheels using robots Bracket with three laser scanners robot is positioned above the wheel on the line of wheel turning. Robot movements are synchronized with laser scanners which allow to scan three-dimensional image of the wheel and to calculate all necessary parameters of the profile of it with high accuracy. Calculation of parameters of the profile of one wheel – up to 1 minute Additionally, the geometry of the axle box and the axis of the wheel set are calculated eyeme.lt

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Other projects • Powder metallurgy • Plastic molding control • Dental prosthetics • Control of stamps • Measurements of railroad rails • Control of the height of transparent materials • Measurement of aluminum profile dimension

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bringing your business to the next level

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