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Wound Magnetics Technologies Catalog

Wound Magnetics Technologies Catalog
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Wound Magnetics Technologies Catalog

Product catalog summary
Overview: The document is a technical product catalogue from Exxelia's Microspire division, specializing in wound magnetics technologies. It covers products, technologies, and services for sectors like space, avionics, defense, oil & gas, medical, railways, and industrial markets.
Key Sections:
  • Product Specifications: Includes chip inductors, RF transformers, common mode chokes, EMI filters, and various transformers, each with specific codes and detailed specifications.
  • Technologies: Highlights advanced technologies such as custom planar magnetics, aluminum and copper foil technologies, and toroidal transfer custom magnetics.
  • Production and Design Capabilities: Offers custom design technologies and built-to-print services, emphasizing prototype to production ramp capabilities.
  • Global Presence: Exxelia has production sites and sales offices worldwide, supporting competitive solutions.
  • Engineering Support: Provides design specification forms, magnetic design support, and thermal simulations to assist in custom solutions.
Critical Information: Specifications may change without notice; consulting the latest data is advised. The company is committed to innovation and customer partnership.
Key Advantages:
  • Qualified technologies with shock, vibration, and burn-in tests.
  • High precision in harsh environments.
  • Obsolescence management and no non-recurrent costs for custom products.
Quality System & Validation: Adheres to international standards like ESA, CNES, MIL-STD for design, manufacture, inspection, and testing.
Environmental and Safety Compliance: Products are RoHS compliant, with non-RoHS options available. Maintains a database for REACH compliance.
Cleaning and Wire Integrity: Uses water-based cleaning solutions and qualified processes to ensure wire integrity.
Product Offerings: Includes surface-mounted devices, through-hole products, and system-integrated components with various packaging options.
Custom Design Technologies: Offers hybrid magnetics and transfer-molded components for stringent space and military requirements.
CCM Technology: Chameleon Concept Magnetics (CCM) provides inductors and transformers for severe environments.
SESI Custom Technologies: Offers custom transformers and inductors with competitive pricing and fast response.
Toroidal Transfer Custom Magnetics: Provides quick custom design solutions with qualified technology.
MIL-STD 1553 Interface Transformers: Designed for line isolation and impedance matching in RF and data magnetic applications, compliant with MIL-STD 1553 A & B standards.
Specifications: Includes compliance with various standards, operating temperature ranges, and electrical data for different models.
Applications: Suitable for RF and data magnetic applications, space products, and more.
Notes: Specifications are subject to change without prior notice.
Conclusion: The document provides comprehensive data on magnetic components, emphasizing their suitability for high-performance and specialized applications.
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Catalog excerpts

Wound Magnetics Technologies Catalog-1

Wound Magnetics Technologies from Design to Production

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Wound Magnetics Technologies Catalog-3

Paris illange O o ©/ Chanteloup id Nether|and^ Q Denmark Germany United Kingdom Poland ’ Massachusetts Ohio Connecticut South Korea o o China Japan o India o © Ho Chi Minh City Singapore o (O Microspire production sites O EXXELIA Sites & Plants South Africa . EXXELIA Sales Offices " EXXELIA Representatives Specifications are subject to change without notice. All statements, information and data given herein are presented without guarantee, warranty or responsability of any kind, expressed or implied.

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Summary High Grade Technologies Standard Technologies Specifications may change without prior notice - Revised 03/14

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Selection Guide Power Magnetics Line Matching Data RF COTS (Components Off The Shelves) Standard Technologies Power inductors Common mode Choke (CMC) Gate drive Transformers (GDT) Current Transformers (CT) High Grade Technologies Chip inductors Wide Band transformers Data Interface Bus Transformers Line matching transformers Common mode chokes MPCI series WRTF 4x MTLM series MTLM1234 mil Switching Power supply < 500W Power Transformers Power inductors Common mode Choke (CMC) Gate drive Transformers (GDT) Current and Voltage measurement transformers High temperature designs Up to 210°C SESI technology...

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About Microspire Microspire know how includes linear and toroidal winding standard technologies as well as specific technologies developed for demanding markets. Microspire has also a strong manufacturing heritage. The customer benefits of this know how for their built-to-print requests : Microspire actively work in partnership with the customer from prototype to production ramp. Both cots and custom products are available. The qualification of the technological innovation and the definition of the related design rules allow Microspire to offer cost effective optimized solutions. Main advantages...

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Custom Design Technologies High Grade Technologies Custom Designs Hybrid Magnetics These mini and micro wound toroids on ceramic substrates show an excellent Q factor as well as highly stable electrical and dimensional characteristics. They are delivered with either copper or gold terminations, ultra-thin wire down to 20 jUm, bonded wire and their operating range is - 55 °C to +125 °C. Transfer-Molded Components Our transfer-molded inductive components are designed to meet the most stringent space and military requirements. The transfer-molded, lead-frame with epoxy resin construction can withstand...

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(Chameleon Concept Magnetics) Applied standards : MIL-STD202, ECSS-Q-70, D0-160D, Pick and place compatible Materials meet UL94-V0 rating Temperature range : –55°C + 125°C RoHS by default, non RoHS upon request Meets solderability tests per MIL-STD 202-Method 208 Optional tape and reel packaging Space : Capability Approval running High Grade Technologies Custom Designs • Designed to withstand severe environment as space, avionics, • Withstand high shocks and vibration (MIL STD 202 Method 213 & 204) • Bobbin winding Technology using standard profiles (RM, EQ,..) • Good repeatability of electrical...

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LAND PATTERN (suggested in accordance with IPC-7351) LAND PATTERN (suggested in accordance with IPC-7351) High Grade Technologies Custom Designs LAND PATTERN (suggested in accordance with IPC- 7351) LAND PATTERN LAND PATTERN (suggested in accordance with IPC-73 (suggested in accordance with IPC-7351) Specifications may change without prior notice - Revised

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Wound Magnetics Technologies Catalog-11

Upon request our Engineers can design custom transformers and inductors in the standard SESI 9, 15, 18, 22 and 32 packages. These magnetics can be either surface mount or through-hole and can have up to 8 windings in the SESI 32 package. This design approach offers faster response, no tooling cost and competitve prices because of low materials costs obtained from high-volume standard parts production. High Grade Technologies Custom Designs SESI 15 SESI 14 SESI 9.1 SESI 9 Tape and Reel Dimensions Platform F pi Po W So Rel 0 N. Platform_(mm)_(mm)_(mm)_(mm)_(mm)_(mm)_N pieces _ II hhhh II _ SESI...

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SESI Custom Technologies SESI 9.1 High Grade Technologies Custom Designs Specifications may change withou

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Custom packages with additional terminations SESI 32 W VARIANT P : pins through hole High Grade Technologies Custom Designs Shielded versions SESI 15 WE SESI 15 WE MICROSPIRE MB0XXXXPart Nber YY/WW/M MICROSPIRE MB0XXXXPart Nber YY/WW/M MICROSPIRE Part Nber MICROSPIRE MB0XXXXPart Nber YY/WW/M Specifications may change without prior notice - Revised 0

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The process tools have already been developed. The bill of material has been validated together with our design, and only pin assignment and windings for function required need to be defined. No additional manual operation is to be performed on the component. All the material used for TT technology manufacturing is compliant with the space or aerospace requirements. For each raw material, at least 2 suppliers have been qualified. Toroidal Transfer Custom Magnetics Toroidal Transfer, the short time answer to your custom design with technology already qualified, without Non Recurent Cost 1. Strong...

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Bottom view Bottom view Bottom view Bottom view High Grade Technologies Custom Designs Specifications may change without prior notice - Revised

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Bottom view Bottom view High Grade Technologies Custom Designs Bottom view Top view Bottom view Bottom view Specifications may change without prior notice - R

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TO xx ASF Capability approval Technology characteristics Outgassing compliance Operating temperature Thermal index Storage temperature Applied standards High Grade Technologies Custom Designs_ Specifications may change without prior notice - Revised 03/14

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Microspire has a long heritage in manufacturing High Temperature (HT) products withstanding up to 230°C. The expertise in design and technologies was primarily developed for downhole applications which require high temperature and mechanically robust components. Products are withstanding high temperature, shocks and vibration. • Continuous Operating Temperature up to 230°C. High Grade Technologies Custom Designs Overview of High Temperature MPCI 233 HOI Filtering inductors Toroidal Transfer Moulded Inductors & _ 5rT +200T Common Mode Choke Filtering Inductors : Inductors & _ rr.c +i75"c 2 mH...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.