Flap Discs

Flap Discs
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Flap Discs

Product catalog summary
Overview: This document serves as a reference and application guide for flap discs manufactured by Extreme Abrasives. These discs are designed to grind and finish in one operation, offering benefits such as long life, cool cutting, and a consistent smooth finish.
Specifications: Flap discs come in two styles: Type 27 for flat surfaces and Type 29 for contoured surfaces. They are constructed with high-quality materials, including German abrasive cloth and various backings like fiberglass, plastic, and aluminum.
Applications: Suitable for tasks such as edge chamfering, grinding, finishing, deburring, blending, and rust removal on materials like steels, aluminum, non-ferrous metals, wood, and plastic.
Benefits and Features: These discs provide high stock removal rates, long life, minimal vibration, low noise, and cool cutting. They do not require a backing pad, are easy to store, and reduce operator fatigue. Safety features include trimmable plastic backing and a high G-ratio for cost efficiency.
Safety Recommendations: Operators should adhere to ANSI Z87.1 and OSHA regulations, using safety glasses, ear protection, gloves, and dust masks, and should not exceed the recommended operating speed.
Product Variants: The document details various products like ZirCUT PRO, ZeeCUT, and EZCUT, each with specific uses and backing types, available in different sizes and grit levels.
Additional Notes: Custom and non-stock flap discs are available with minimum order quantities. The document includes item numbers, sizes, and maximum RPMs for different types.
Specifications of Abrasive Materials: The document outlines specific products such as ZZCUT, TRIMZEE, CerCUT, AloCUT, RED FURY, SiCUT, TRIMCEE, and FinishCUT, each designed for specific materials and applications.
Procedures and Recommendations: All discs feature a SAFE LOC 5/8-11 quick change hub for easy attachment. Specific item numbers may include 'S' or 'H' for different hub or flange options. Products are available in various sizes and grit numbers with specific RPM ratings.
Critical Information: Ensure compatibility with the material for optimal performance and safety. Follow ANSI Z87.1 and OSHA RPM guidelines.
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Catalog excerpts

Flap Discs-2

REFERENCE & APPLICATION GUIDE FLAP DISCS ZeeCUT EZCUT ZirCUT HD (JUMBO) ZirCUT P ZeeCUT P ZCCUT jaawH) ZZCUT TRIMZEE tKESBBwa AloCUT CerCUT RED FURY RED FURY PRO iTgxswz ones TRIMCEE SiCUT FinishCUT Notes www.extremeabrasives.com © 2016 Extreme Abrasives. All Rights Reserved

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Flap Discs-3

Flap Discs are unique abrasive tools designed to grind and finish in one operation. There is no need to change tools, or for any additional process or backing pad. Flap Discs save your time and money. Glued layers of abrasive material pieces, wear evenly and continuously expose new sharp grain, resulting in aggressive stock removal, long life and a constant smooth finish. Flap Discs run much cooler and last up to 20 times longer than RFD. They are safe, quiet and easy to control. Our Flap Discs are manufactured using the highest quality components by gluing rectangular abrasive material pieces...

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Flap Discs-4

FLAP DISC FEATURES FLAP DISC BENEFITS High-tech self-sharpening grain High stock removal rate Cool cutting Durable backings Good balance Conical or flat shape to fit different applications Use on a variety shapes and surfaces Overlapping flaps Rough grinding and fine finishing in one operation Quick change option Reduced disc change time Broad grit and abrasive material range Use on a wide variety of materials More abrasives Long life (measured in hours) Trimmable plastic backing Maximum abrasive grain usage (up to 90%) Constant finish FLAP DISCS No loading 5/8-11 THREADED INSERT FOR FLAP DISCS...

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Flap Discs-5

Recommended Flap Disc by Grit/Application: FLAP DISCS ADVANTAGE: GRIND AND FINISH IN ONE OPERATION In the past, grinding wheels were used for grinding and fibre discs for blending and finishing. Flap Discs can be used for both operations saving time and increasing operator productivity. Flap Discs vs. Fibre Discs: Working Pressure: Higher pressure results in more aggressive stock removal while lower pressure produces better finish. Finish: Due to the nature of Flap Discs, use one grit size coarser than fiber discs, except in 24 and 36 grit. NOTES NOT LISTED BUT ALSO AVAILABLE: • 6" Flap Discs •...

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Flap Discs-6

Flap Discs are designed for machine types below: Electric operated hand held angle grinders Air operated hand held angle grinders Electric or air operated hand held sanders Stock Removal FLAP DISCS Flap Discs are aggressive and have long life 2016 Extreme Abrasives. All Rights Reserved

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Flap Discs-7

Premium Zirconia Abrasive Material made with Poly-Cotton cloth for best performance on all angle grinders. Fibreglass Backing. Stainless Steels Alloyed Steels Tool Steels Carbon Steels Sheet Metal Cast Iron Size Size inches mm Available with: • SAFE LOC 5/8-11 quick change hub on 4 1/2, and 5 discs . For item number add S to the end of the existing number. • 5/8-11 Zinc Flange to 4.5” & 5” discs. For item number add H to the end of the existing number. Premium Zirconia Abrasive Material made with Poly-Cotton cloth for best performance on all angle grinders. Aluminum Backing for demanding...

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Flap Discs-8

FLAP DISCS Z3045049 ZeeCUT Premium Zirconia Abrasive Material made with Poly-Cotton cloth for best performance on all angle grinders. Fibreglass Backing. Stainless Steels Sheet Metal Alloyed Steels Tool Steels Cast Iron Carbon Steels Size inches Available with: • SAFE LOC 5/8-11 quick change hub on 4 1/2, and 5 discs. For item number add S to the end of the existing number. • 5/8-11 Zinc Flange to 4.5” & 5” discs. For item number add H to the end of the existing number. Premium Zirconia Abrasive Material made with Poly-Cotton cloth for best performance on all angle grinders. Fiberglass Backing....

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Flap Discs-9

Premium Zirconia Abrasive Material made with Poly-Cotton cloth for best performance on all angle grinders. Fibreglass Backing. Also known as JUMBO Flap Discs. Long life and excellent for blending anafinishing. Stainless Steels Alloyed Steels Tool Steels Carbon Steels Sheet Metal Cast Iron Size inches Available with: • SAFE LOC 5/8-11 quick change hub on 4 1/2, and 5 discs. For item number add S to the end of the existing number. • 5/8-11 Zinc Flange to 4.5” & 5” discs. For item number add H to the end of the existing number. Premium Zirconia Abrasive Material made with Poly-Cotton cloth for best...

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Flap Discs-10

Premium Zirconia Abrasive Material made with Poly-Cotton cloth for best performance on all angle grinders. Plastic Backing for effortless grinding. Tool Steels Stainless Steels Alloyed Steels Carbon Steels Size inches Sheet Metal Cast Iron Item No. by Grit Max FLAP DISCS Available with: • SAFE LOC 5/8-11 quick change hub on 4 1/2, and 5 discs. For item number add S to the end of the existing number. • 5/8-11 Zinc Flange to 4.5” & 5” discs. For item number add H to the end of the existing number. Zirconia Abrasive Material made with Cotton cloth for less demanding applications. Fiberglass Backing....

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Flap Discs-11

HB Premium Zirconia Abrasive Material made with Polyester cloth. Best performance on high power angle grinders. Fiberglass Backing. Extremely long life especially with coarse grits. Not recommended for finishing. Use for weld blending and chamfering on all steels. Tool Steels Stainless Steels Alloyed Steels Carbon Steels Cast Iron Sheet Metal ZZ045047 Size ' Size inches mm Available with: • SAFE LOC 5/8-11 quick change hub on 4 1/2, discs. For item number add S to the end of the existing number. • 5/8-11 Zinc Flange to 4.5” & 5” discs. For item number add H to the end of the existing number....

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Flap Discs-12

FLAP DISCS C5050039 AloCUT Premium Aluminum Oxide Abrasive Material. General purpose disc for use on carbon steels. Use on all angle grinders. Fibreglass Backing. For demanding applications where high pressure and high stock removal is required Carbon Steels Sheet Metal Cast Iron Size inches Available with: • SAFE LOC 5/8-11 quick change hub on 4 1/2, and 5 discs. For item number add S to the end of the existing number. • 5/8-11 Zinc Flange to 4.5” & 5” discs. For item number add H to the end of the existing number. Premium Ceramic Abrasive Material with Polyester cloth for best performance on...

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