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EXTEND3D BROCHURE

EXTEND3D BROCHURE
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EXTEND3D BROCHURE

Product catalog summary
Philosophy and Vision
The document discusses the industry's shift towards automation, highlighting the role of virtual assistants in product development and small batch production. Werklicht® by EXTEND3D is introduced as a tool that enhances human capabilities, improving efficiency from design to production without replacing human input.

Principle of Operation
Werklicht® integrates cameras and projectors with smart software to link digital 3D planning data with reality. It projects precise markings on workpieces using CAD data, allowing for dynamic positioning and real-time motion compensation. The system is user-friendly, portable, and requires minimal setup time.

Process Support and Profitability
Werklicht® optimizes work processes from data preparation to quality assurance, reducing working time by up to 40%. It supports all CAD formats and provides automatic documentation, enhancing profitability and efficiency.

Applications and Benefits
Werklicht® boosts productivity and quality across various company areas. It automates complex production steps and supports technical communication, concurrent engineering, training, and design, particularly benefiting manufacturing by ensuring quality and reducing errors.

Quality Assurance and Documentation
Werklicht® is crucial for quality assurance, preventing errors and reducing waste. It offers systematic error prevention, high production precision, and automated quality control, leading to significant cost savings.

3D Visualisation
The system enhances the communication of technical details through 3D projection, aiding in training, concurrent engineering, and product design. It supports dynamic presentation of design details and reduces the need for physical mock-ups.

Software and Hardware
Werklicht® software is intuitive and supports various CAD formats, offering modules for data preparation, quality assurance, and documentation. The hardware systems, including laser and HD projectors, are adaptable to different applications, ensuring long-term investment security.

Specifications
The document details specifications for different projector models, including weight, accuracy in vertical projection, sensor systems, and usage conditions. Technologies used include Laser & LED hybrid technology, DLP, and UHP lamp, with lamp life ranging from 2,000 to 20,000 hours. Interfaces include Gigabit TCP/IP and HDMI, with power supply options of 240V and 110/220-240V.

Procedures and Usage
The projectors are designed for 24/7 usage, with high precision markers available from Q2 2014. They are suitable for production, design, training, and technical communication applications. Accessories are available to customize the Werklicht® system for individual needs.

Standards and Safety
The projectors comply with laser safety standards, offering class 2M and class 3B options. Protection types include IP 54 or IP 65, ensuring durability and safety in various environments.

Recommendations and Best Practices
For optimal performance, the working distance should ideally be up to 6 meters, with a maximum of 12 meters. The projection angle ranges from 60° to 80° with reduced accuracy. High-quality industrial HD projectors are recommended for high-resolution and color projection.

Accessories and Customization
Available accessories include CAD workstations, dynamic referencing targets, and system carriers like workshop and lifting trolleys. Remote control options include radio and tablet controls, with industrial cases for protection.

Customer Support and Implementation
EXTEND3D provides comprehensive support for implementing the Werklicht® system, from initial consultation to training and induction. They offer feasibility studies and on-site support to ensure smooth integration into business processes.
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Catalog excerpts

EXTEND3D BROCHURE-2

THE DREAM OF THE PERSONAL ASSISTANT. OUR PHILOSOPHY. The history of industry is a story of constant searching for improvements in production. Production had to be ever faster, ever more cost effective and of ever-improving quality. Wherever possible, people had to be replaced by machines. To this day, the concept of a robot as an employee - supposedly without the human weaknesses - remains the symbol of this era of industrialisation and automation. Nowadays, hardly anybody still dreams of the utopia of artificial employees. However, its role has been taken over by the computer for complex computing...

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THE BRIDGE BETWEEN THE DIMENSIONS. THE PRINCIPLE OF OPERATION. A LEVEL OF SIMPLICITY AND ACCURACY - ONLY OFFERED BY EXTEND3D. In terms of hardware, Werklicht ® by EXTEND3D consists of “eyes” in the form of one or two cameras, and an industrial laser or an industrial HD projector for projection. But what really brings Werklicht® to life and helps digital 3D planning data connect with actual reality is its smart software algorithm. First, existing CAD data from all standard data formats is input into the system. The software then compares the saved plans with the real workpiece, either with the...

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FOUR WAYS TO PROFIT. 10110100 01101100 10010101 11100010 10011101 10100010 • Minimal set-up time (< 10 min.) • Intuitive operation • All CAD formats • Reduces working time by up to 40% • Flexible, easy to change • No need for templates • Visual • Automatic • Secure • Automatic documentation • Photo • XLS FULL PROCESS SUPPORT. Werklicht ® simplifies, streamlines and speeds up individual work steps throughout the process chain from data preparation through to quality assurance. This means that Werklicht increases profitability even for those operations that could not be automated before. It will...

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THE PERFECT COMPLEMENT
 BETWEEN MAN 
 AND MACHINE. M A NUFAC T URE : • Hybrid production
 • Prototypes manufacture 
 • Preproduction runs • Visualisation of measurement data
 • Quality measurement
 • Documentation • Technical communication
 • Concurrent engineering
 • Training
 • Design Investing in Werklicht ® is an investment in the productivity of your company, the motivation of your employees and the unvarying quality of your products. The positive effects impact various areas of a company, from business management right through to the user and from production to quality assurance. ­ Werklicht®...

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1. Data preparation for the digital jig. Forget manufacturing time-consuming and expensive jigs for machining workpieces in future. The software provided enables Werklicht ® and the object being machined to be set up in less than 10 minutes, meaning that your employees in production or assembly can start work. BENEFITS: • Creation of the digital jig in just a few mouse clicks. • Intuitive and easy operation. • Use of all common CAD data formats. • Simple manual and automatic data processing. ADVANTAGES: • Reduction in preparation time compared to conventional templates. • Savings in personnel,...

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2. Application as a digital jig.
 When Werklicht ® is ready for use the laser projects positioning points, lines or areas for exact spot, seam and stud welding, drilling and bonding, thereby ensuring precise execution and repetition accuracy. Furthermore, Werklicht ® enables CAD/DMU data to be simply superimposed on to the workpiece, so making connections visible.
 
 
 BENEFITS:
 • ery high precision (up to 0.1 mm per metre spacing).
 V • ynamic referencing allows the Werklicht ® or workpiece D position to be changed freely. 
 • he system is portable and ready for use within a few T minutes.
...

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1. Integrated quality assurance. Use Werklicht ® as your key quality assurance tool. The intuitive and direct projection of component data avoids errors before they arise, so reducing remachining and waste. Your employees will work far more efficiently and productively thanks to this “integrated” quality assurance. When further quality assurance is required, the condition of the part can be compared with the digital plan data and any deviations determined using a laser or video scan. BENEFITS: • High-contrast, sharp laser line. • References in a highly mobile and dynamic way. • High level of...

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Communication of technical details. Image: RTT AG 1. Presentation and training. When training workshop and maintenance staff, complex systems previously had to be presented on either sectioned models or in two-dimensional presentations. In contrast, Werklicht ® projects the “inner workings” of motors, for example, on the interface and enables construction methods and functional links to be recognised on the real 3D object. In addition to supplementary still images, entire video sequences can also be used to illustrate dynamic processes. WERKLICHT® FOR 3D VISUALISATION. With Werklicht®, 3D projection...

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Projection of tapes and designs on a clay model. 3. Werklicht® in product design.
 
 Clay model production. Image: Kolb Technology GmbH Despite all the capabilities of computer-aided simulation, clay models are still used in product design to this day. And with good reason: They represent the creative process in its most direct and intuitive form. Werklicht ® supports designers and modellers by projecting design lines, edges or seams, for example. This enables different design conditions to be stored and replicated. Later in the process, different interface structures, design details or colour...

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Additional packages THE BRAIN BEHIND ® THE WERKLICHT SYSTEM. Data preparation Data import - Excel interface (.csv) Control software ”tool” including standard marker and web interface CAD data preparation • EXTEND3Ds SpaceClaim • 2 click creation of projection lists • Ad hoc projection from CAD • Ad hoc referencing • Automatic data preparation Basic (ACIS, STEP, IGES, ECAD, Rhinoceros, CGR, DWG, DXF, STL, OBJ, XAML, VRML, Pro/ Engineer, Inventor, CATIA v4, VDA, Parasolid, SolidWorks, NX) Manual precision recording Quality assurance QA package • Quality measurement Documentation package • Image...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.