The Ultimate in Production Flexibility & Efficiency M-Print M-Flex The S-Max, suited for foundries and design facilities, creates complex sand casting cores and molds directly from CAD data, eliminating the need for a physical pattern to create a core or mold. The ability to cast in hours without hard tooling improves the entire casting process chain. Flexible batch production • Each part can be different (i.e. with serial numbers) • hanges can be made quickly C • mall production lots S • o tools and storage necessary N Orion Laser High productivity • arge Job Box L • igh-speed printing H • asy unloading E • ores ready for immediate casting C High accuracy Highly-accurate printing process guarantees highly-accurate cores Suited for complex geometry Greater design freedom Varied casting applications Suited for light metals, non-ferrous m etals, cast iron and steel Control Cabinet Fluid Connectors for safe handling of liquid media Twin Source Sand Mixer filled with vacuum or screw conveyor Job Box • for building and unloading process • on motorised roller conveyor • twin Job Box optional Operating Panel Technical Specifications Process cell including job box and roller conveyor Build volume l x w x h 1800 x 1000 x 700 mm (70.9 x 39.37 x 27.56 in.) Build speed 59 400 to 165 000 cm3/h (2,10 to 5,83 ft3/h) Layer thickness 0.28 to 0.50 mm (0.011 to 0.0197 in.) Print resolution X/Y 0.07 mm / 0.98 mm (0.003 in. / 0.038 in.) External dimensions l x w x h 7000 x 3586 x 2860 mm (275.6 x 141.2 x 112.6 in.) Weight 6500 kg (14 330 lbs) Electrical requirements 400 V / 3 phases, max. 5 kW Data interface STL Consumable Materials FS001: ExOne casting media, silica sand for 0.28 mm layer thickness FS003: ExOne casting media, silica sand for higher core permeability and higher layer thickness of 0.38 mm FS005: ExOne casting media, silica sand for 0.50 mm layer thickness FA001: ExOne Activator, matched to the chemistry and specifications of FS001, FS003 and FS005 FB001: ExOne Binder, furan resin system optimized for low gas emissions and high part strength FC002: ExOne Cleaner, required for all automated and in-process maintenance operations, dissolves FB001 MI001: Magnesium Inhibitor, to be used with the Mg dosing unit (available as an option) in the sand mixer, inhibits mold reactivity with magnesium All ExOne materials and delivery systems are designed and engineered for the ExOne process and equipment. The materials include ExOne binder and activator which are specially formulated to be used with ExOne sand. With decades of manufacturing experience and over $50 million dollars invested in research and product development, ExOne has pioneered the evolution of nontraditional manufacturing. This investment has yielded a new generation of rapid production technology in the field of additive manufacturing as well as advanced micromachining processes. ExOne is the optimal partner for any industrial manufacturer who is transitioning their manufacturing business to the digital age. S-Max, S-Print, M-Print, M-Flex, M-Lab, Orion & ExOne are all registered trademarks of The Ex One Company, LLC