S-Print
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Improved Productivity in a Compact Design M-Print M-Flex The S-Print is ideally suited for facilities already equipped with a pattern making shop. The system manufactures even the most complex cores effortlessly while work is carried out in parallel on conventional components, resulting in improved reaction time and productivity throughout the entire casting process chain. Simplicity • One click – simple user interface • o tooling required N • atternless process eliminates core boxes P • o support structures or post-processing N Orion Laser Industry proven casting materials • foundry changes required No • n-demand sand supply management system O High productivity • Flexible job box can print one prototype or short runs of multiple cores • hanges can be made quickly C • igh-speed printing H • asy unloading E • ores ready for immediate casting C High accuracy Highly-accurate printing process guarantees highly-accurate cores Suited for complex geometry • reater design freedom G • roduce intricate cores P Varied casting applications Suited for light metals, non-ferrous m etals, cast iron and steel Loading/Unloading Station Operating Panel Job Box • on roller conveyor • twin Job Box optional Technical Specifications Process cell including job box and roller conveyor Build volume l x w x h 750 x 380 x 400 mm (29.5 x 15 x 15.75 in.) Build speed 16 000 to 86 000 cm3/h (0,56 to 3,04 ft3/h) Layer thickness 0.28 to 0.50 mm (0.011 to 0.0197 in.) Print resolution X/Y 0.07 mm / 0.98 mm (0.003 in. / 0.038 in.) External dimensions l x w x h 2252 x 2584 x 2114 mm (7.4 x 8.5 x 6.9 ft.) Weight 2500 kg (5 511.6 lbs) Electrical requirements 400 V / 3 phases, max. 5 kW Data interface STL, CLI Consumable Materials FS001: ExOne casting media, silica sand for 0.28 mm layer thickness FS003: ExOne casting media, silica sand for higher core permeability and higher layer thickness of 0.38 mm FS005: ExOne casting media, silica sand for 0.50 mm layer thickness FA001: ExOne Activator, matched to the chemistry and specifications of FS001, FS003 and FS005 FB001: ExOne Binder, furan resin system optimized for low gas emissions and high part strength FC002: ExOne Cleaner, required for all automated and in-process maintenance operations, dissolves FB001 MI001: Magnesium Inhibitor, to be used with the Mg dosing unit (available as an option) in the sand mixer, inhibits mold reactivity with magnesium All ExOne materials and delivery systems are designed and engineered for the ExOne process and equipment. The materials include ExOne binder and activator which are specially formulated to be used with ExOne sand. With decades of manufacturing experience and over $80 million dollars invested in research and product development, ExOne has pioneered the evolution of nontraditional manufacturing. This investment has yielded a new generation of rapid production technology in the field of additive manufacturing as well as advanced micromachining processes. ExOne is the optimal partner for any industrial manufacturer who is transitioning their manufacturing business to the digital age. S-Max, S-Print, M-Print, M-Flex, M-Lab, Orion & ExOne are all registered trademarks of The Ex One Company, LLC