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S-Print Silicate

S-Print Silicate

Product catalog summary
Introduction
ExOne has been a leader in nontraditional manufacturing, focusing on additive manufacturing and micromachining processes. Their technology supports industrial manufacturers transitioning to digital manufacturing.
Product Overview: S-Print Silicate
The S-Print Silicate is designed for sand casting foundries, enabling the creation of complex sand cores and molds directly from CAD data. It uses an environmentally-friendly silicate binder, reducing gas emissions during casting.
Core Features
  • Silicate binder with low gas emissions
  • Microwave technology for easy curing
  • No changes required in foundry processes
  • On-demand sand supply management
  • Flexible job box for prototypes or multiple cores
  • High-speed, accurate printing
  • Suitable for complex geometries and varied casting applications
Technical Specifications
  • Build volume: 800 x 500 x 400 mm
  • Build speed: 16,000 to 36,000 cm3/h
  • Layer thickness: 0.28 mm to 0.38 mm
  • Print resolution: X/Y 0.1 mm
  • External dimensions: 3270 x 2540 x 2860 mm
  • Weight: 3500 kg
  • Electrical requirements: 400V 3-Phase, max. 6.2 kW
  • Data interface: STL
Consumable Materials
  • FS001: Silica sand for 0.28 mm layer thickness
  • FS003: Silica sand for higher permeability and 0.38 mm layer thickness
  • FA901: Activator for FB901
  • FB901: Silicate binder system
  • FC901: Cleaner for maintenance operations
Additional Features
  • Operating panel and twin source sand mixer
  • Loading/unloading station and control cabinet
  • Optional external roller conveyor and twin job box
Note: Information is subject to change without notice. Actual systems may differ from the model shown.
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Catalog excerpts

S-Print Silicate-1

S-Print™ Silicate Improved Productivity and Flexibility in a Compact Design M-Print M-Flex The S-Print Silicate, suited for sand casting foundries, creates complex sand cores and molds directly from CAD data, eliminating the need of a physical pattern to create a core or mold. This system uses an innovative environmentally-friendly binder based on silicate resulting in low gas emissions during the casting process. Core features • Silicate binder • ow gas emissions L Orion Laser Curing • Easy curing with microwave technology Industry proven casting materials • foundry changes required No • n-demand sand supply management system O High productivity • Flexible job box can print one prototype or short runs of multiple cores • hanges can be made quickly C • igh-speed printing H • asy unloading E High accuracy Highly accurate printing process guarantees highly accurate cores Suited for complex geometry • reater design freedom G • roduce intricate cores P Varied casting applications Suited for light metals, non-ferrous metals, cast iron and steel Control Cabinet Twin Source Sand Mixer filled with vacuum or screw conveyor Operating Panel Job Box • external roller conveyor optional • twin job box optional Loading/Unloading Station Technical Specifications Process cell including job box and roller conveyor Build volume l x w x h 800 x 500 x 400 mm (31.5 x 19.68 x 15.75 in.) Build speed 16,000 to 36,000 cm3/h (0.56 to 1.2 ft3/h) Layer thickness 0.28 mm to 0.38 mm (0.011 to 0.015 in.) Print resolution X/Y 0.1 mm / 0.1 mm (0.004 in. / 0.004 in.) External dimensions l x w x h 3270 x 2540 x 2860 mm (10.7 x 8.3 x 9.4 ft.) Weight 3500 kg (7,717 lbs) Electrical requirements S-Print 400V 3-Phase/N/PE / 50-60 Hz, max. 6.2 kW Electrical requirements heater 400V 3-Phase/PE / 50-60 Hz, max. 6.3 kW Data interface STL Consumable Materials FS001: ExOne casting media, silica sand for 0.28 mm layer thickness FS003 : ExOne casting media, silica sand for higher core permeability and higher layer thickness of 0.38 mm FA901: ExOne Activator, matched to the chemistry and specifications of FB901 FB901: ExOne Binder, silicate binder system for low gas emissions FC901: ExOne Cleaner, required for all automated and in-process maintenance operations, dissolves FB901 All ExOne materials and delivery systems are designed and engineered for the ExOne process and equipment. The materials include ExOne binder and activator which are specially formulated to be used with ExOne casting media. *We reserve the right to change or update the information on this datasheet at any time and without prior notice. Actual systems may differ from model shown. With decades of manufacturing experience and significant investment in research and product development, ExOne has pioneered the evolution of nontraditional manufacturing. This investment has yielded a new generation of rapid production technology in the field of additive manufacturing as well as advanced micromachining processes. ExOne is the optimal partner for any industrial manufacturer who is transitioning their manufacturing business to the digital age. S-Max, S-Print, M-Print, M-Flex, X1-Lab, Orion & ExOne are all registered trademarks of The ExOne Company

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.