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S-Max Furan

S-Max Furan

Product catalog summary
Introduction
ExOne has established itself as a leader in nontraditional manufacturing through extensive research and development, focusing on additive manufacturing and micromachining processes. Their technology supports industrial manufacturers transitioning to digital manufacturing.

Product Overview: S-Max Furan
The S-Max Furan is designed for sandcasting foundries, enabling the creation of complex sand cores and molds directly from CAD data. This eliminates the need for physical patterns, allowing for rapid casting without hard tooling.

Key Features
  • Flexible Batch Production: Each part can be unique, with quick changes and no need for tools or storage.
  • High Productivity: Features a large job box, high-speed printing, and easy unloading, with cores ready for immediate casting.
  • High Accuracy: Ensures precise printing for accurate cores.
  • Design Freedom: Supports complex geometries and varied casting applications, suitable for light metals, non-ferrous metals, cast iron, and steel.

Technical Specifications
  • Build Volume: 1800 x 1000 x 700 mm (70.9 x 39.37 x 27.56 in.)
  • Build Speed: 60,000 to 85,000 cm3/h (2.12 to 3.00 ft3/h)
  • Layer Thickness: 0.28 to 0.50 mm (0.011 to 0.0197 in.)
  • Print Resolution: X/Y 0.1 mm / 0.1 mm (0.004 in. / 0.004 in.)
  • External Dimensions: 6900 x 3520 x 2860 mm (271.7 x 138.6 x 112.6 in.)
  • Weight: 6500 kg (14,330 lbs)
  • Electrical Requirements: S-Max 400V 3-Phase/N/PE / 50-60 Hz, max. 6.3 kW; Heater 400V 3-Phase/PE / 50-60 Hz, max. 10.5 kW
  • Data Interface: STL

Consumable Materials
  • FS001: Silica sand for 0.28 mm layer thickness
  • FS003: Silica sand for higher core permeability and 0.38 mm layer thickness
  • FS005: Silica sand for 0.50 mm layer thickness
  • FA001: Activator matched to FB001
  • FB001: Furan resin binder optimized for low gas emissions and high part strength
  • FC005: Cleaner for maintenance operations
  • MI001: Magnesium inhibitor for use with Mg dosing unit

Additional Features
  • Fluid connectors for safe handling of liquid media
  • Control cabinet and job box for building and unloading processes
  • Optional twin job box and twin source sand mixer

Note: Information is subject to change without notice. Actual systems may differ from the model shown.
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Catalog excerpts

S-Max Furan-1

S-Max™ Furan DIGITAL PART MATERIALIZATION Flexibility & Efficiency The S-Max Furan, suited for sandcasting foundries, creates complex sand cores and molds directly from CAD data, eliminating the need of a physical pattern to create a core or mold. The ability to cast in hours without hard tooling improves the entire casting process chain. Twin Source Sand Mixer filled with vacuum or screw conveyor ■ for building and unloading process ■ on motorized roller conveyor for safe handling of liquid media Operating Panel Flexible batch production TECHNICAL SPECIFICATIONS • Each part can be different Process cell including job box and roller conveyor (i.e. with serial numbers) '„"":;'",7; Changes can be made qu.ckly (7Q 9 x ^^ % ^ Small production lots Build speed6a000to 85,66o cmVh (2.12 to 3.00 ftVh) No tools and storage necessary ;;. r;n"no'7nTn7n"ni'i'T High productivity External dimensions I x w x h 6900 x 3520 x 2860 mm Large Job Box including one job box, right - standard (271.7 x 138.6 x 112.6 in.) • Cores ready for immediate casting ;:v»^^;","^"'^i^rT^'T^T;;7'"A';","",'" Electrical requirements heater 400V 3-Phase/PE / 50-60 Hz, max. 10.5kW High accuracy Highly accurate printing process guarantees highly accurate cores FS001: ExOne casting media, silica sand for 0.28 mm layer thickness Suited for complex geometry FS003: ExOne casting media, silica sand for higher core permeability and higher Greater design freedom [ayer thickness of 0.38 mm FS005: ExOne casting media, silica sand for 0.50 mm layer thickness Varied casting applications FA001: ExOne Activator, matched to the chemistry and specifications of FB001 Suited for light metals non-ferrous FB001: ExOne Binder, furan resin system optimized for low gas emissions and metals, cast iron and steel hi9h Part strength FC005: ExOne Cleaner, required for all automated and in-process maintenance MI001: Magnesium Inhibitor, to be used with the Mg dosing unit (available as an option) in the sand mixer, inhibits mold reactivity with magnesium All ExOne materials and delivery systems are designed and engineered for the ExOne process and equipment. The materials include ExOne binder and activator which are specially formulated to be used with ExOne casting media *We reserve the right to change or update the information on this datasheet at any time and without prior notice. Actual systems may differ from model shown With decades of manufacturing experience and significant investment in research and product development, ExOne has pioneered the evolution of nontraditional manufacturing. This nvestment has yielded a new generation of rapid production technology in the field of additive manufacturing as well as advanced micromachining processes. ExOne is the optimal partner for any industrial manufacturer who is transitioning their manufacturing business to the digital age S-Max, S-Print, M-Print, M-Flex, M-Lab, Orion & ExOne are all registered trademarks of The ExOne Company rev. 1/23/2014 US

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.