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S-15

S-15

Product catalog summary

Overview: The document describes the ProMetal S-15 Digital Mold & Core Making System, a technology designed for creating complex sandcasting molds and cores directly from CAD data. This system is particularly suited for foundries and design facilities, offering a rapid and precise manufacturing process without the need for traditional hard tooling.

System Components:

S15 PS: Includes a screw conveyor system and software for processing.
S15 MX: A batch mixer with an integrated vacuum conveyor.
S15 UL: An unloading station that can serve multiple processing stations.
S15 JB: Job Box for handling molds and cores.
S15 RC: Roller Conveyor for efficient material handling.
S15 TT: Turntable for job box changeovers.

Process Description:

Loose quartz sand is mixed with an activator and fed into the machine.
A binding agent is printed onto the sand, hardening upon contact with the activator.
Molds and cores are extracted and are immediately ready for casting without post-processing.

Technical Specifications:

Build Volume: 1500 x 750 x 700 mm.
Build Speed: 14-20 mm/h, with a complete build time of approximately 48 hours for 700 mm height.
Electrical Requirements: 400 V / 3 phases.
Power Requirement: 5 kW for the process station.

Materials and Compatibility:

ProMetal materials are specifically engineered for the S15 system, including activators, binders, and casting media.
Materials are designed to ensure high-quality output and are required for warranty and service contracts.

Advantages:

High mold accuracy with no warpage or support structures needed.
Easy-to-use software with simple menu-based operation.
Capability to produce complex internal details and structures not possible with traditional methods.
Immediate availability of molds and cores for casting, reducing lead times significantly.

Contact Information: The document provides contact details for The Ex One Company in the USA, Asia, and Europe, highlighting their global presence.

Catalog excerpts

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table.main {} tr.row {} td.cell {} div.block {} div.paragraph {} .font0 { font:7.00pt "Arial", sans-serif; } .font1 { font:8.00pt "Arial", sans-serif; } .font2 { font:10.00pt "Arial", sans-serif; } .font3 { font:12.00pt "Arial", sans-serif; } .font4 { font:13.00pt "Arial", sans-serif; } .font5 { font:22.00pt "Arial", sans-serif; } .font6 { font:27.00pt "Arial", sans-serif; } .font7 { font:29.00pt "Arial", sans-serif; } High d accuracy The ProMetalRCT technology features: The ProMetal® S-15 aDiiitv to cast in hours witnout nard loonnci imDroves No mold warpage No support structures Easy-to-use...

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table.main {} tr.row {} td.cell {} div.block {} div.paragraph {} .font0 { font:4.00pt "Arial", sans-serif; } ProMetal, ProMetal RCT, S-15 & Ex One are all registered trademarks of The Ex One Company

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