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Product catalog
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Product catalog

Product catalog summary
Overview: The document is a comprehensive product catalog for Exlar's electric actuators, focusing on various models and their specifications. It serves as a guide for selecting the appropriate actuator for specific applications, emphasizing the benefits of roller screw technology over other linear motion technologies.
Product Families: The catalog details several product families, including Tritex II AC and DC Integrated Drive/Motor/Actuator, GS Series Integrated Motor/Actuator, and K Series Universal Actuator. Each family is described with specifications such as environmental ratings, frame sizes, maximum stroke length, continuous force, and velocity.
Roller Screw Technology: Roller screw technology is highlighted for its higher load capacities, improved stiffness, and longer travel life compared to ball screws, making it ideal for demanding applications.
Comparisons: The document compares roller screws with hydraulic and pneumatic systems, noting advantages in space efficiency, maintenance, and noise reduction. It also contrasts roller screws with ball screws, emphasizing superior load capacity and travel life.
GS Series Linear Actuators: The GS Series features actuators with integrated motors and roller screw mechanisms for efficient linear motion. The series includes GSX and GSM models, designed for closed-loop servo systems, with T-LAM segmented lamination stator technology enhancing motor performance.
Specifications and Features: Detailed specifications for the GSX and GSM series are provided, including environmental ratings, lifespan, and customization options. GSX actuators are noted for their long life and minimal maintenance, while GSM actuators offer enhanced performance and durability.
Applications: The actuators are suitable for a wide range of applications, including hydraulic and pneumatic cylinder replacement, automated assembly, machine tools, and semiconductor manufacturing.
Performance Data: Speed versus force curves and lifetime curves are included to illustrate performance and expected life of roller screw actuators.
Oil System and Cooling: The document describes an oil system for GSX Series Linear Actuators, allowing oil changes without dismounting the actuator, and includes a schematic of a typical oil system.
Anti-Rotation and Feedback Options: Various options for anti-rotation, travel, and feedback are detailed, including preloaded followers, external anti-rotate assemblies, and rear electric brakes.
Ordering Information: Detailed ordering information is provided for the GSX and GSM series, including frame size, stroke length, lead, connections, mounting options, and feedback types.
Technological Advantages: The GSM Series incorporates T-LAM technology, providing more torque in the same package size as traditional motors, with high flux density magnets and thermally conductive potting for increased heat dissipation.
FT Series Linear Actuators: Specifications for the FT Series are provided, including mechanical configurations, performance ratings, and reflective inertias for different configurations and leads.
SLM and SLG Series Motors: These motors offer high torque-to-size ratios and are suitable for a wide range of applications, including semiconductor stage positioning and conveyor drives.
EL Series Explosion-Proof Actuators: Designed for hazardous locations, these actuators offer increased travel life, higher load capacity, and improved energy efficiency.
ER Series Explosion-Proof Motors: Specifications for these motors include stroke lengths, screw leads, and hazardous location temperature ratings, with recommendations for selecting appropriate configurations.
Engineering Reference: The document includes a section on sizing and selection of Exlar linear and rotary actuators, with formulas and sample calculations for determining required thrust and motor torque.
Conversion Tables and Material Densities: Conversion tables for torque and force units, as well as material densities and friction coefficients, are provided.
Company Information: Curtiss-Wright is described as an innovative engineering company specializing in flow control, motion control, and metal treatment, with contact information for Exlar Corporation.
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Catalog excerpts

Product catalog-1

Electric Actuator Product Catalog

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Product catalog-2

The Global Leader in Actuator Technology Your Actuator Solution Source Exlar’s product offering covers a wide range of peformance specifications and capabilities. Please view the chart below as a thumbnail guide to assist you in choosing the best product for your application. Three product families shown in the table below are not included in this catalog, but are offered in separate brochures as offered below. You may also visit www.exlar.com to download the brochures and view complete specifications. Rod Style Linear Actuators Standard Integrated Integrated Environmental Control Brushless Rating...

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Product catalog-3

GSM Series FT Series SLM/SLG Series

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Product catalog-4

Roller Screw Technology Why Consider Roller Screw Technology Designers have five basic choices when it comes to achieving controlled linear motion. The table on page 3 gives you a quick overview of what general advantages are associated with each. Because the roller screw technology common to all Exlar linear actuators might not be familiar to everyone using this catalog, allow us to present a general overview. The difference is in the roller screw’s design for transmitting forces. Multiple threaded helical rollers are assembled in a planetary arrangement around a threaded shaft (shown below),...

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Product catalog-5

Roller Screw Technology Lifetime Comparison (Roller vs Ball Screws) 10,000 Thrust Load (pounds) Roller Screw Ball Screw 2000 lbf load 1.2" diameter .2" lead screw comparison 0 0 Lifetime (Inches of Travel) Roller Screw vs. Other Linear Motion Technologies (Used in electronic positioning applications) EXLAR ROLLER SCREWS ACME SCREWS BALL SCREWS HYDRAULIC CYLINDERS PNEUMATIC CYLINDERS Very High Very High Very long, many times greater than ball screw Very low, due to high friction & wear Can be long with proper maintenance Can be long with proper maintenance Very high Very high Very high Very high...

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Product catalog-6

GS Series Linear Actuators with Integrated Motor Linear Actuator Family The GS Series linear actuator family offers you two grades of actuator to provide cost effective options in order to meet your application’s requirements. View the chart below to compare the GSX and GSM models. All GS Series actuators use a specially designed roller screw mechanism for converting electric motor power into linear motion within the actuator. Planetary rollers assembled around the actuator’s extending rod follow threads which are precisely machined on the inside surface of the actuator’s hollow armature. Linear...

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Product catalog-7

GSX Series Linear Actuators with Integrated Motor Roller Screw Option For applications that require long life and continuous duty, even in harsh environments the GSX Series actuator offers a robust solution. The life of the GSX Series can exceed that of a ball screw actuator by 15X while delivering high speeds and high forces. This compact package has all the advantages that our GS Series offers. Sealed for Long Life with Minimum Maintenance GSX Series actuators have strong advantages whenever outside contaminants are an issue. In most rotary-tolinear devices, critical mechanisms are exposed...

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Product catalog-8

GSX Series Linear Actuators with Integrated Motor Exlar GSX Series Linear Actuators Applications Include: Hydraulic cylinder replacement Ball screw replacement Pneumatic cylinder replacement Chip and wafer handling Automated flexible fixturing Dispensers Machine tool Automated assembly Parts clamping Automatic tool changers Volumetric pumps Medical equipment Conveyor diverters / gates Plastics equipment Cut-offs Die cutters Packaging machinery Entertainment Sawmill equipment Open / close doors Fillers Formers Precision grinders Indexing stages Lifts Product sorting Material cutting Material handling...

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Product catalog-9

GSX Series Speed vs. Force Curves These charts represent typical linear speed versus linear force curves for the GSX actuators using common brushless motor amplifiers. The GSX Series are compatible with many different brushless motor amplifiers, and differences in the performance ratings of these amplifiers can alter the actuator’s performance. Thus, the curves below should be used for estimation only. (Further information is available by contacting your local sales representative.) Speed inch/sec (mm/sec) Speed inch/sec (mm/sec) Speed inch/sec (mm/sec) Speed inch/sec (mm/sec) Speed inch/sec...

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Product catalog-10

GSX Series Linear Actuators with Integrated Motor GSX Series Speed vs. Force Curves GSX40-.1 Inch Lead Speed inch/sec (mm/sec) Speed inch/sec (mm/sec) Speed inch/sec (mm/sec) Speed inch/sec (mm/sec) Speed inch/sec (mm/sec) Speed inch/sec (mm/sec) Speed inch/sec (mm/sec) Speed inch/sec (mm/sec) See page 28 for explanation of motor stator options (1x8, 2x8, 3x8) Test data derived using NEMA recommended aluminum heatsink 12" x 12" x 1/2" for GSX40 and 12" x 12" x 1/2" for GSX50

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Product catalog-11

GSX Series Linear Actuators with Integrated Motor These charts represent typical linear speed versus linear force curves for GSX actuators using common brushless motor amplifiers. The GSX Series are compatible with many different brushless motor amplifiers, and differences in the performance ratings of these amplifiers can alter the actuator’s performance. Thus, the curves below should be used for estimation only. (Further information is available by contacting your local sales representative.) GSX Series Speed vs. Force Curves Speed inch/sec (mm/sec) Speed inch/sec (mm/sec) Speed inch/sec (mm/sec)...

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Product catalog-12

GSX Series Linear Actuators with Integrated Motor GSX Series Lifetime Curves The L10 expected life of a roller screw linear actuator is expressed as the linear travel distance that 90% of properly maintained roller screws manufactured are expected to meet or exceed. For higher than 90% reliability, the result should be multiplied by the following factors: 95% x 0.62; 96% x 0.53; 97% x 0.44; 98% x 0.33; 99% x 0.21. This is not a guarantee and these charts should be used for estimation purposes only. The underlying formula that defines this value is: Travel life in millions of inches, where: C...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.