GENIUS SELECTIVE SURFACE ACTIVATION
GENIUS SELECTIVE SURFACE ACTIVATION
The document presents the Selective Surface Activation solution, a patented industrial technology developed for the Printed Circuit Board (PCB) industry. This solution, known as GENIUS, enhances surface tension in activated zones to improve adhesion of coatings and adhesives, thereby preventing dewetting and ensuring component integrity.
GENIUS utilizes AcXys atmospheric pressure air plasma technology to increase surface tension by adding polar chemical functions to the surface. This enhances wettability and adhesion through Van Der Waals interactions. The technology ensures that only electrically neutral chemical functions are added, preventing ESD phenomena and allowing rapid selective treatment.
The GENIUS system features automatic programming of the plasma torch path using embedded intelligence. This ensures effective activation of selected surfaces while maintaining the physical and electrical integrity of components, regardless of their MSL level and ESD class.
- Dimensions: 1000 x 1250 x 1800 mm
- Power Supply: 230 V AC- 50/60 Hz
- Installed Capacity: 2.5 kW
- Weight: 450 kg
- Extraction Diameter: 125 mm
- Extraction Rate: 250 m3/h
- Compressed Air: 6 bars - 60 L/min
- Relative Humidity: 45 to 75%
- Type: ESD belt
- Clearance Height: +/- 100 mm
- Length: 800 mm
- Width: 50 to 420 mm
- Speed: 500 to 2850 mm/min
- Conveying Height: 950 +/- 50 mm
- Maximum Load: 3 kg/m
Available options include a bar code reader and right/left conveyor, though some options may not be compatible with each other.
The GENIUS technology offers a reliable solution for improving coating adhesion and protecting PCB components from non-conformities, with rapid integration into production lines.
Catalog excerpts
THE SELECTIVE SURFACE ACTIVATION SOLUTION FOR PRINTED CIRCUIT BOARDS PATENTED INDUSTRIAL SOLUTION DEVELOPED AUTOMATIC PATH
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GENIUSTECHNOLOGY AcXys atmospheric pressure air plasma technology improves surface tension by adding large quantities of polar chemical functions on the extreme surface (a few nanometres). These polar functions generate numerous Van Der Waals interactions with the deposited materials, improving their wettability and the adhesion of the protective coating. A blown plasma is implemented. It allows only electrically neutral chemical functions to be added to the extreme surface, thus avoiding any ESD phenomena. This plasma technology also enables rapid selective treatment, in line with the shortest...
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STANDARD GENIUS Dimensions (LxWxH) excluding signal tower Power supply Installed capacity Weight Extraction diameter Extraction rate Compressed air (safety shutters and plasma torch) Relative humidity CONVEYORS Standard conveyor type Clearance height Conveying height Maximum load These specifications are not binding
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Right/left conveyor Some options are not compatible with each other. For more information on this equipment, scan the QR code and contact our sales team Parc d’activités de l’Argile - 460 Avenue de la Quiéra - Allée E - Lot 213 F-06370 MOUANS-SARTOUX - tel : +33(0)4 93 95 18 11 - [email protected] www.exel
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