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NP SERIES

NP SERIES
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NP SERIES

Product catalog summary
Introduction
EXCETEK, established in 2006, is renowned for its advanced CNC wire-cut EDM, die-sinking EDM, and hole-drilling EDM technologies. The NP Series is designed for high precision wire EDM applications, offering superior quality, performance, and reliability across various industries.
Design and Structure
The NP Series features a rigid design using Finite Element Method (FEM) for stability under thermal and mechanical dynamics. The machines are built with a Meehanite structure for enhanced rigidity.
Accuracy and Precision
Equipped with advanced high thrust linear motors and glass scales, the NP Series ensures precision to single-digit micron levels and surface finishes down to Ra 0.14 μm.
Control and Generator System
The system includes a user-friendly interface with a robust industrial PC, allowing operators to manage complex machining tasks. The digital power generation system optimizes cutting conditions by adjusting power, wire tension, and flushing parameters.
Cutting Technology
The NP Series supports various materials and cutting conditions, with precision measurements provided for diameter and roundness. The machines offer features like Smart Corner Control and SFC Super Finish Circuit for improved surface finishes.
Automation and Efficiency
Features include high-speed auto wire threading, auto workpiece transfer, remote monitoring, and intelligent power management, all contributing to cost savings and efficiency.
Specifications
The document provides detailed specifications for different NP Series models, including maximum workpiece size, weight, table travel, wire diameter, and cutting speed. Each model is designed for specific applications and workpiece dimensions.
Optional and Standard Accessories
Optional accessories include clamping beams, remote monitoring systems, and super finish circuits. Standard accessories include energizing plates, brass wire, and clamping tools.
Conclusion
The NP Series by EXCETEK offers high precision and advanced technology for wire EDM applications, supported by robust design, efficient control systems, and comprehensive automation features.
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Catalog excerpts

NP SERIES-1

High precision wire EDM with class leading technologies Linear Motor Drive

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NP SERIES-2

World Class EDM Machine Tool Manufacturer Founded in 2006, EXCETEK specializes in the technical research, development and manufacturing on CNC wire-cut EDM, die-sinking EDM and hole-drilling EDM, and has been globally well-known by the advanced technology, prominent production capacity and outstanding product design. Since EXCETEK’s establishment, we concentrated on the superb machine quality, premium performance and accuracy. Through the global marketing, EXCETEK Products have been well-acknowledged by all universal clients who care about the machine quality.

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NP SERIES-3

Quality, Performance, Reliability The NP Series is specially designed for challenging wire EDM applications and are built to high quality standards providing industry leading performance and long-term reliability. Applications include a wide range of materials and components serving multiple industries. Rigid Design During the design process, Finite Element Method (FEM) is used to ensure the best placement of mass and rib structures to provide continuous stability under varying thermal and mechanical dynamics. This commitment to quality starts at Our Group foundry where components are perfectly...

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NP SERIES-4

Cutting Technology Workpiece: SKD-11 Thickness: 20 mm No. of cut: 1 cut 2 skim With control Without control X-AXIS pitch error 1-Top face 1-Middle face 1-Bottom face Y-AXIS pitch error 1-Top face 1-Middle face 1-Bottom face Diameter Roundness

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NP SERIES-5

Standard surface roughness Ra 0.3 pm, optional Ra 0.14 pm Material: Tungsten carbide Thickness: 30 mm (best surface roughness Ra 0.14 pm)

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NP SERIES-6

High Precision • Entrance mark control • EF Electrolysis Free generator system • Intelligent Power Management • Save Wire Consumption Automation • Remote monitor and management • Connects to all your controllers • Portable device monitor • High speed Auto Wire Threading • Auto Workpeice Transfer by Robo-arm • Auto Measurement and Correction

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NP SERIES-7

Rigid U, V truss design. Lower arm water coolant prevents from thermal expansion which are caused by heat build- up during machining process Stainless steel work table with hardness HRC 50°. Cast machine base designed using FEA to achieve high rigidity. Extra wide machine base. Advanced High-Thrust Linear Motors Advanced High-Thrust Linear Motors and scales with direct feedback provides smooth, vibration-free table movement, which ensures improved positioning and cutting accuracy. Compared to ball-screws, backlash, lost motion and wear issues are eliminated, assuring long-term high precision...

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NP SERIES-8

■ The EXCETEK AWT is a simple, proven and reliable design that provides continuous unmanned operation day and night. This advanced technology enables re-threading within the kerf. ■ Wire is annealed and guided by means of a water jet which can thread through workpieces up to 400mm. High speed Auto Wire Threading System ■ Annealing and cutting the wire takes 10 seconds. ■ Threading the wire takes 10 seconds.

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NP SERIES-9

■ Operation Interface: 19'' LCD touch-screen, Keyboard, Mouse ■ Input Interface: LAN, USB driver, RS-232 ■ Unit: Metric/Inch switchable / Workpiece set-up Convenient feature functionMaintenance and diagnosis 8

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NP SERIES-10

■ The generator is designed to reduce system load and stabilize cutting conditions. ■ ASIC chip technology is used to increase circuit stability and discharge performance. ■ Real-time feedback of the discharge and cutting status is monitored and adjusted to reach optimum speed and accuracy. The Power Generator is equipped with EF Technology which enhances cutting efficiency and speed, while nearly eliminating the effects of electrolysis during discharge. Short response time provides feedback to ineffective discharges and adjusts conditions to improve cutting efficiency. Digital Power Management...

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NP SERIES-11

Power Generator Corner Technology Smart corner control 50% reduction in corner erosion 40% reduction in Shape error Corner break prevention The square and circle shape error is controlled within 3μm Wire breakage is reduced by 90% and cutting speed increased by 35%. Discharge protection technology effectively prevents wire breakage during corner cutting. Workpiece material: SKD -11 steel thickness: 100 mm wire type: 0.25 mm brass wire cutting speed: 150 mm 2 / min ■ With control thickness: 50~80 mm wire type: 0.3 mm brass wire cutting speed: 250 mm 2 / min

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NP SERIES-12

Table Specifications

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NP SERIES-14

SUBMERGED TYPE Machine Dielectric Tank

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NP SERIES-16

NP SUBMERGED TYPE Machine Dielectric Tank

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NP SERIES-17

SUBMERGED TYPE Machine Dielectric Tank

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NP SERIES-18

Rotary Table Auto Measurement System Wire Chopper

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NP SERIES-19

EXCETEK Hole Drilling EDM EXCETEK Wire Cut EDM Factory Site • Machine manufacturing execution Standard Accessories Optional Accessories ■ XY axis linear scale ■ Energizing plates x 2 pcs ■ AWT ■ Brass wire x 1 spool ■ Ion exchange resin x 10L ■ Clamping tool x 1 set ■ Paper filter x 2~4 pcs ■ Vertical alignment jig x 1 set ■ Upper and lower flushing nozzle x 2 sets ■ Short Message Service (SMS) ■ Remote Monitor System ■ Super Finish Circuit (SFC) ■ Auto Measurement System OPTION Clamping Beam

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NP SERIES-20

High precision wire EDM with class leading technologies EXCETEK TECHNOLOGIES CO., LTD. No.10, Fenggong 3rd Rd., Shengang Dist., Taichung City 42942, Taiwan

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All Excetek Technologies Co Ltd. catalogs and technical brochures

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  2. ED SERIES

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  3. GSeries

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.
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