WIRE EDM FOR ULTRA PRECISE MACHINING

G Series Mono bloc Meehanite cast elements designed using Finite Element Methods (FEM) provide exceptional damping properties and exceptional machining rigidity. To ensure thermal stability, rib location has been designed using Finite Element Analysis, assuring optimised structural rigidity. To ensure thermal balance, rib location is designed by Finite Element Analysis (FEA) assuring an optimized rigid structure. • Water-cooled lower arm prevents thermal expansion caused by heat build-up, maintaining accuracy. • Stainless steel worktable hardened to 50 HRc. • High response AC servo motor for...

Micron level precision is achieved through the selection of class leading machine motion elements. The cryogenically treated C1 grade ball screws are driven by high resolution AC servomotors, and are supported by widely spaced linear guide ways for maximum stability. Laser calibration - for the calibration and compensation of pitch errors or displacement errors of the machine structure. Closed loop linear scale A rugged cast iron machine structure is the foundation of precision.

Travel of U/V axes Travel of Z axis Wire diameter Number of axes controlled Max taper angle Machine size Machine weight Water tank capacity 750 x 550 x 215 mm 29.5″ x 21.7″ x 8.5″ 500 kg 1,102 lb 400 x 300 mm 15.7″ x 11.8″ 80 x 80 mm 3.1″ x 3.1″ 220 mm (Submerged height 210 mm) 8.7″ (Submerged heigh 8.3″) 0.15 ~ 0.3 mm 0.004″ ~ 0.012″ 5 Axis AC servo motor ±22°/ 80 mm ±22°/ 3.1″ (with wide diamond guide and nozzle) 2100 x 2230 x 2175 mm 82.7″ x 87.8″ x 85.6″ 2700 kg 5952 lb 650 L

Our most popular machine size Wire diameter Number of axes controlled Max taper angle Machine size Machine weight Water tank capacity 850 x 600 x 255 mm 33.5″ x 23.6″ x 10″ 600 kg 1323 lb 500 x 300 mm 19.7″ x 11.8″ 120 x 120 mm 4.7″ x 4.7″ 260 mm (Submerged height 220 mm) 10.2″ (Submerged heigh 8.7″) 0.15 ~ 0.3 mm 0.004″ ~ 0.012″ 5 Axis AC servo motor ±26°/ 100 mm ±26°/ 3.9″ (with wide diamond guide and nozzle) 2215 x 2480 x 2205 mm 87.2″ x 97.6″ x 86.8″ 3500 kg 7716 lb 750 L

Wire diameter Number of axes controlled Max taper angle Machine size Machine weight Water tank capacity

V 850G Cost-effective extended travels Number of axes controlled Max taper angle Machine size Machine weight Water tank capacity Wire diameter SPECIFICATIONS Maximum workpiece (mm)

Series Fixed-bed, travelling column design By two step droop door design, to get more easy operation and work piece upload & unload convenient.

Water cooled lower arm prevents thermal expansion caused by heat buildup. Therefore the accuracy will be improve. High quality cryogenic C1 grade ball screws ensure repeatable positional accuracy. Roller type linear guide ways use triple trucks to provide machine support and accuracy during positioning and cutting. Stainless steel work table with hardness HRC 50˚. Cast machine base designed using FEA to achieve increased rigidity.

Travelling column design allows large workpieces to be loaded and machined, with optional Z-axis configuration. Wire diameter Number of axes controlled Max taper angle Machine size Machine weight Water tank capacity ＊Travel of Z axis (Option): 500 mm 19.7″ (Submerged height 500 mm 19.7″)

Designed to take larger workpieces, up to 4,000 kg with three Z-axis configurations available. Maximum option of Z-axis extend to 800 mm (31.5”) Machine weight Water tank capacity Machine size ＊Travel of Z axis (Option): 600/800 mm 23.6/31.5″ (Submerged height 560/800 mm 22.0/31.5″) Number of axes controlled Max taper angle Wire diameter

Standard 1 m (39.4”) Z-axis wire EDM 1650 x 1400 x 1000 mm 65″ x 55.1″ x 39.4″ 4000 kg 8818 lb 1200 x 1000 mm 47.2″ x 39.4″ 260 x 260 mm 10.2″ x 10.2″ 1000 mm 39.4″ 0.2 ~ 0.33 mm 0.0078″ ~ 0.0129″ 5 Axis AC servo motor ±30°/ 100 mm ±30°/ 3.9″ (with wide diamond guide and nozzle) 5010 x 4285 x 3890 mm 197.2″ x 168.7″ x 153.1″ 12800 kg 28219 lb 4700 L Machine size Machine Weight Water tank capacity Number of axes controlled Max taper angle Wire diameter

Large modular wire EDM industry specific solutions

The generator & CNC Control The HMI panel is easy to operate, using class leading ergonomic technology ■ 15” LCD touch-screen operate ■ Easy to follow on-screen functions ■ Easy to use mouse & keyboard VG Series - The W6 control is designed to deliver. ■ CNC Device: Industrial PC ■ CPU: Pentium 64-bit high speed CPU ■ Operation Interface: 15'' LCD touch-screen, Keyboard, Mouse ■ Input Interface: LAN, USB driver, RS-232 ■ Memory capacity: 1 GB Compact Flash card ■ Min. command unit: 0.0001 mm ■ Max. programmable dimension: ±9999.9999 mm ■ Unit: Metric / Inch Switch able Programming using ISO standard...

Modular Designed System Using optimum modular design on the electronic PCB circuits all the control functions are load shared. Eachmodule I/O has an LED indicator, which aids trouble-shooting and makes servicing and maintenance more efficient. High Frequency Calculating and Pulse Control ■ Using the ‘embedded system’ reduces the loading on the control circuit. ■ A n Application-Specific Integrated Chip (ASIC) increases the stability of the circuit. ■ S parking relevant information Real-time feedback information is used to control the sparking making the erosion process very stable. EF Electrolysis...

Auto Wire Threading Continuous unmanned operation day and night Non stop machining with ideal break point automatic wire threading Reliable Auto Wire Threading system The EXCETEK AWT is very sophisticated design that provides continuous unmanned operation day and night. Unlike other systems it can thread at the Tension Servo Motor Pre-Tension Servo Motor point of the wire breakage. Tension Sensor A water jet function enables the machine to thread Anneal Pipe Heat Catter Wire Feed Roller Upper Guide Work Piece Break -point Through Lower Guide