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Duct Heaters

Duct Heaters

Duct Heaters

Product catalog summary
Overview: The document is a specification sheet for Watlow duct heaters, designed for non-pressurized HVAC systems. These heaters are constructed with WATROD™ heating elements and offer flexibility, efficiency, and reliability in various air-heating applications.
Specifications: The duct heaters are built with 0.430 in. diameter heating elements mounted on a 1/4 in. thick steel flange. They support watt densities up to 40 W/in² and process temperatures from -20 to 1200°F. The heaters can handle voltages up to 600VAC and wattages up to 225kW.
Features and Benefits: Key features include a long-life alloy 840 sheath for corrosion resistance, MgO insulation for heat transfer, and field-replaceable heating elements to reduce downtime. The heaters are designed with a general-purpose terminal enclosure and offer options for moisture and explosion resistance.
Performance Capabilities: The heaters provide 100% energy efficiency, installation flexibility, and protection against corrosive environments. They are suitable for a range of applications, including drying ovens, heat treating, and HVAC systems.
Options and Accessories: Watlow offers WATCONNECT® control panels for integration with duct heaters, providing a complete thermal solution with quick configuration and delivery. Additional options include various sheath materials and thermocouples for temperature sensing.
Installation and Maintenance: Recommendations include horizontal mounting to lower enclosure temperatures, maintaining sheath temperatures below 1400°F, and ensuring proper grounding and wiring integrity. Regular checks on electrical connections are advised to prevent loosening due to thermal cycling.
Applications: Typical applications for these duct heaters include autoclaves, furnaces, load banks, and paint drying processes.
Contact Information: For further details, Watlow provides contact information for technical sales offices worldwide.
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Catalog excerpts

Duct Heaters-1

SPECIFICATION SHEET Duct Heaters * WATLOW Easily Adapted to Many Non-Pressurized HVAC Systems Constructed of sturdy 0.430 in. (11 mm) diameter WATROD™ heating elements mounted to a 1/4 in. (6 mm) thick steel flange, duct heaters are easily adapted to many non-pressurized air-heating systems. They are easily installed in applications requiring a wide range of temperature versus air flow combinations. The modular duct heater offers increased reliability. The individual modules are removable through the housing of the assembly, which eliminates the need to pull the complete heater from the duct work. This reduces downtime costs because the heating elements can be replaced individually. Performance improvements include quicker response time and reduced infiltration from the air stream being heated into the electrical enclosure. Watlow® duct heaters offer advantages over gas or oil fired and open coil electric units with: • Installation flexibility—no flues or fuel lines • 100% energy efficient—no energy loss up the flue • Universal availability of electricity • Resistance coil in sheath is protected from corrosive environments Performance Capabilities • Watt densities up to 40 W/in2 (6.2 W/cm2) • Recommended process temperatures from -20 to 1200°F (-29 to 650°C) Features and Benefits Long life alloy 840 sheath • Resists corrosion/oxidation while protecting resistance coils against contamination MgO insulation filled elements compacted to rock hard density • Maximizes dielectric strength, heat transfer and life Field replaceable heating elements • Permits easy service and reduces downtime. Element change-out is made simple by a single screw clamp (D SERIES only) 31/2 in. (90 mm) thick mineral insulation • Keeps wiring cooler and reduces heat loss Silicone resin seals rated to 221°F (105°C) • Protects elements against moisture and other contaminants General purpose terminal enclosure • Offers easy access to wiring 1/4 in. (6 mm) inside diameter thermowell • Accepts an optional Type J or K thermocouple for accurate sheath temperature sensing (D SERIES only) Rigid stainless steel supports • Prevents element sagging or deformation in various mounting positions 1/4 in. (6 mm) thick steel flange with 3/8 in. (9.5 mm) diameter mounting holes • Easily bolts to the duct wall WATROD hairpins are repressed (recompacted) after bending to assure MgO density • Eliminates hot spots and electrical insulation voids Stock heaters feature from three to 60 elements • Meets a wide variety of kilowatt demands One or three phase voltages • Meets local power supplies Maximum 48 amperes per circuit • Complies with National Electrical Code (NEC) Duct heaters with general purpose enclosures meet UL® and CSA component recognition to 480 and 600VAC maximum respectively—UL® and CSA file numbers are E52951 and 31388

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Duct Heaters-2

• Drying ovens • Load banks Typical Applications • Heat treating • Paint drying Jard control panels are configured to work with Watlow's duct heaters. They are quickly configured for process heating applications and delivered within two weeks, q WATCONNECT panels integrate ■ Watlow's high-quality heater, 1 sensor, temperature controller and power controller products for a complete thermal solution. Normally, competitive custom panels require significantly longer lead times. The broad range of standard features allow customers to quickly configure panels. Lead times of two weeks or less • Provides...

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Duct Heaters-3

Options (con't) Thermocouple Types 1 Type J and Type K thermocouples are rated 32 to 1382°F and 32 to 2282°F (0-750°C and 0-1250°C), respectively. Watlow does not recommend exceeding temperature ranges shown on this chart for the tubular product line. See Watlow's heater catalog for additional information about choosing a duct heater, required application, watt density, pressure drop, thermocouple types, application types and ordering information. • Mount duct heaters horizontally to lower enclosure temperatures and promote unit life. • Promote heater life by keeping sheath temperature below...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.