*mydirectindustry

Catalogs
EXAIR
Catalog 36 Static Eliminators

Catalog 36 Static Eliminators

Product catalog summary

Overview: EXAIR has been manufacturing intelligent compressed air products since 1983, focusing on coating, cooling, conserving, cleaning, and conveying. The catalog provides a comprehensive list of products and services offered by EXAIR, including various nozzles, air knives, air amplifiers, and safety air guns.

Key Sections:

Product Offerings: The catalog lists a wide range of nozzles such as MicroWhirl Misting & Fogging Nozzles, Standard Fan Nozzles, Full Cone Spray Nozzles, and more. Each type of nozzle is designed for specific applications, including misting, fogging, and tank washing.
Optimization and Efficiency: EXAIR emphasizes minimizing compressed air use and detecting wasteful leaks. The catalog outlines steps for optimization and introduces tools like the Digital Flowmeter and Ultrasonic Leak Detector to enhance efficiency.
Air Knives and Wipes: These products are designed to blow off, clean, dry, and cool with reduced noise and air consumption. The Super Air Knife and Air Wipes are highlighted for their efficiency in various industrial applications.
Air Amplifiers and Nozzles: These devices are used for venting, exhausting, cooling, drying, and cleaning without moving parts. The catalog includes a comparison chart for air nozzles to help users select the appropriate product for their needs.
Safety Air Guns: Engineered for high performance, these air guns include features like chip shields and various models such as VariBlast and TurboBlast for different applications.
Static Eliminators: The Gen4 series is designed to eliminate static electricity, dust, and shock hazards, featuring products like the Gen4 Super Ion Air Knife and Ion Air Gun.
Vacuum Generators and Conveyors: E-Vac Vacuum Generators and Air Operated Conveyors are detailed for their use in lifting, clamping, and conveying materials without moving parts.
Industrial Housekeeping: Products like the EasySwitch Wet-Dry Vac and Chip Trapper are highlighted for their reliability in chip removal, liquid transfer, and cleaning tasks.
Spot Cooling Solutions: Vortex Tubes and Cold Gun Aircoolant Systems provide cold air for industrial spot cooling, with options for adjustable and mini coolers.

Additional Resources: The catalog encourages users to visit EXAIR's website for more information, including live chat with application engineers, product videos, and access to a knowledge base with 3D models, CAD drawings, and case studies.

Special Cabinet Coolers: This section discusses various models of cabinet coolers, including NEMA 12, NEMA 4, and NEMA 4X models, which are designed to maintain optimal temperatures in industrial cabinets. It includes a guide for calculating heat load and sizing the appropriate cooler.

Accessories: A range of accessories such as mufflers, filters, regulators, valves, and fittings are available to enhance the functionality of cabinet coolers. These accessories help in noise reduction, air regulation, and efficient air distribution.

Ordering and Shipping: Orders placed before 2 PM EDT/EST are shipped the same day from Cincinnati, Ohio, with delivery expected within 1-4 days. Terms include net 30 days upon credit approval, and various payment methods are accepted.

Warranty and Returns: EXAIR offers a 5-year warranty on compressed air products and a 1-year warranty on accessories. An unconditional guarantee is available for U.S. and Canadian customers, with a 15% restocking fee for returns after 30 days.

Static Eliminators: EXAIR provides Gen4 static eliminators to neutralize static charges on various materials. These systems are CE and UL certified, RoHS compliant, and designed for safety and efficiency. They include ionizing bars, air knives, and air guns for different applications.

Energy Efficiency: EXAIR is committed to energy conservation, partnering with Energy Star to implement energy-efficient practices. Their products are designed to save energy and reduce operational costs.

Technical Assistance: EXAIR offers technical support through their Application Engineering Department, available via phone and email for customer inquiries and assistance.

Overview of Gen4 Super Ion Air Knife
The Gen4 Super Ion Air Knife is a device designed to eliminate static electricity and clean surfaces by using a uniform sheet of ionized air. It is shockless, has no moving parts, and operates quietly at 50 dBA. The device is efficient, requiring only 3.7 SCFM of compressed air per foot at 5 PSIG, and is effective up to 20 feet (6.1m).

Specifications

Available in lengths from 3" to 108" (76mm to 2743mm).
Requires a Gen4 Power Supply (Model 7960 or 7961) for operation.
UL Component Recognized, CE, EMC, and RoHS compliant.
Constructed with aluminum and stainless steel emitters.
Maximum ambient temperature: 165°F (74°C).

Performance and Features

Improved performance by up to 34%.
Rugged, electromagnetically shielded cable with integrated ground.
Low air consumption and uniform airflow.
Quiet operation and low maintenance.
Modular power supply cable for easy connections.

Applications

Used in automotive, packaging, and manufacturing industries to remove dust and neutralize static charges.
Effective in cleaning car bodies before painting and removing dust from packaging materials.

Additional Features

Compressed air inlets on each end and bottom, with unlimited lengths available up to 118" (3m).
Thicker shims can be installed for increased velocity.
Insertion molded emitter points prevent dirt accumulation.
Armored high voltage cable with integral grounding.

Case Studies

Automotive industry: Used to neutralize static and remove dust from car bodies before painting.
Packaging industry: Eliminates dust from perfume boxes and porcelain dishes, ensuring a clean finish.

Accessories

Universal Air Knife Mounting System for precise positioning.
EXAIR's EFC electronic flow control to minimize compressed air use.

Overview: The document provides detailed information on EXAIR's Gen4 products, including power supplies, ionizing bars, and air knives, designed for static elimination and cleaning in industrial applications.

1. Gen4 Power Supplies:

Models 7960 and 7961 offer selectable voltage options (115V, 230V, 50/60Hz) and are essential for operating Gen4 Ionizing Bars and Air Knives.

2. Gen4 Ionizing Bars:

Available in lengths from 3" to 108". They eliminate static electricity on surfaces up to 4" away.
Features include shockless operation, rugged design, and improved performance over previous models.

3. Gen4 Standard Ion Air Knife:

Improves performance by 30% at low pressures compared to previous models.
Effective for static elimination and cleaning up to 20 feet away.
Available in lengths from 3" to 48" with options for special lengths.

4. Gen4 Super Ion Air Wipe:

Provides a 360˚ ionized airstream for continuous moving surfaces like pipes and cables.
Maximizes ionized airflow while minimizing compressed air consumption.

5. Applications:

Static elimination in labeling, packaging, molding machinery, and more.
Cleaning parts, pre-paint dust removal, and neutralizing shrink wrap.

6. Advantages:

Rugged construction, low maintenance, and easy installation.
Shockless, non-radioactive, and effective static decay.

7. Certifications:

Gen4 products are UL Component Recognized, CE, and RoHS compliant.

Overview: The document provides detailed information on EXAIR's Gen4 Super Ion Air Wipe, Ion Air Cannon, and Ion Air Gun, which are devices designed to eliminate static electricity and clean surfaces using ionized air. These products are used in various industrial applications to improve product quality and safety by removing static and contaminants.

Gen4 Super Ion Air Wipe:

Specifications: The device uses a split ionizing collar and compressed air to create a 360° ring of ionized air that attaches to surfaces, effective up to 15 feet away. It is lightweight, easy to mount, and requires a Gen4 Power Supply for operation.
Applications: Used for cleaning and neutralizing extrusions, pipes, tubing, wires, and molded parts. It is also effective for pre-paint dust removal and container neutralization.
Advantages: Features low air consumption, rapid static decay, quiet operation, and shockless, non-radioactive performance. It is compact, rugged, and easy to install with no moving parts, ensuring low maintenance.

Gen4 Ion Air Cannon:

Specifications: This device uses a Super Air Amplifier and ionizing collar to deliver a high volume of ionized air, effective up to 15 feet. It requires a Gen4 Power Supply and is designed for use in confined spaces.
Applications: Ideal for bag opening, cleaning and neutralizing parts, removing static on assemblies, and pre-paint dust removal.
Advantages: Offers low air consumption, rapid static decay, and quiet operation. It is shockless, non-radioactive, and easy to install with no moving parts.

Gen4 Ion Air Gun:

Specifications: Combines a High Velocity Air Jet with an ionizing emitter point to deliver ionized air for static elimination and cleaning. It is lightweight and ergonomic, suitable for continuous use.
Applications: Used for pre-paint dust removal, cleaning three-dimensional parts, and neutralizing static on optics and molded parts.
Advantages: Features low air consumption, rapid static decay, and strong blowoff force. It is quiet, shockless, and meets OSHA pressure and noise level requirements.

Certifications and Safety: All devices are UL Component Recognized to U.S. and Canadian safety standards and are CE and RoHS compliant. They are designed to be shockless and should not be used near flammable materials or gases.

Overview
The document provides detailed information about EXAIR's Gen4 Ion Air Jet and related products, including specifications, applications, and advantages. It also covers the Gen4 Power Supply and the Intellistat Ion Air Gun.

Gen4 Ion Air Jet
The Gen4 Ion Air Jet is designed for precise spot cleaning and static elimination. It offers a concentrated airflow that can be adjusted from a strong blast to a gentle breeze. The device is available in two configurations: a permanent mount and a flexible Stay Set Hose for applications requiring frequent repositioning. Key features include rapid static decay, low air consumption, and a shockless, non-radioactive design.

Specifications
- Requires a Gen4 Power Supply (5kV)
- UL Component Recognized, CE and RoHS compliant
- Constructed with brass, stainless steel, and UL-rated plastic
- Maximum ambient temperature: 165°F (74°C)

Applications
- Cleaning small parts before packaging or finishing
- Neutralizing static in various industrial processes

Gen4 Power Supply
The Gen4 Power Supply is available in two models, with two or four outlets, and supports selectable voltage (115V or 230V). It features an integral fuse for protection against voltage spikes and is designed to work with all Gen4 Static Eliminators.

Intellistat Ion Air Gun
The Intellistat Ion Air Gun is a lightweight, handheld device for static and particulate elimination in sensitive environments. It operates on low voltage and features a quick-change emitter point, LED indicators, and a comfortable trigger. It is suitable for clean rooms and controlled environments.

Performance and Safety
- Rapid static decay rates
- OSHA compliant for sound level and dead-end pressure
- Shockless operation with less than 40 microamperes

Conclusion
EXAIR's Gen4 Ion Air Jet and related products offer efficient solutions for static elimination and cleaning in various industrial applications. The devices are designed for safety, ease of use, and compliance with international standards.

Overview of Ion Air Nozzle and Benchtop Ionizer

Ion Air Nozzle

Specifications and Features: The Ion Air Nozzle is designed for static elimination in clean environments, rated Class 5 per ISO 14644-1. It operates with a 24VDC power supply and includes a compact stainless steel adjustable mounting bracket for hands-free operation. The nozzle provides a balanced ionized air stream to neutralize static and remove particulates, with a rapid static decay rate capable of reducing 1000 volts to 100 volts in 0.6 seconds. It is OSHA compliant for noise and pressure levels.

Applications: Suitable for precision parts assembly, PCB manufacturing, electronics manufacturing, and cleanroom environments. It is also used for removing debris from medical products and cleaning lenses and glass containers.

Advantages: Features include mountable hands-free operation, quick change emitter point, low voltage operation, and LED indicators for functionality. The nozzle is made of static dissipative polycarbonate to minimize static discharge risks.

Performance: The nozzle consumes air at different rates depending on pressure, with sound levels ranging from 76 to 81 dBA. It is UL listed and CE and RoHS compliant.

Benchtop Ionizer

Specifications and Features: The Varistat Benchtop Ionizer is a fan-driven static eliminator designed for industrial settings. It provides a constant stream of ion-balancing airflow without the need for compressed air. The ionizer can reduce 1000 volts to 100 volts in 0.8 seconds and is equipped with adjustable features such as fan speed and polarity.

Applications: Used in web cleaning, electronics assembly, molding machinery, and other industrial processes where static can be problematic.

Advantages: Offers mountable hands-free operation, rapid static decay, low voltage operation, and LED indicators for functionality. It includes safety features like a current limiting circuit and operates quietly below OSHA noise standards.

Performance: The ionizer covers an area of up to 16" × 10' and includes two replaceable foam filters. It is UL listed, RoHS, OSHA, and CE compliant.

Catalog excerpts

MANUFACTURING INTELLIGENT COMPRESSED AIR PRODUCTS SINCE 1983 FHFOli^AVCF SPRAY FNGINrFEJNG HC HydroClawftTW Spiral Tank Washing Nozzles... pg 113 HWS2 Hy droWJiiri Stinger& HWM HydmWhlrl Mini pg \ 13 HWP HydroWttrl Poseidon* HWD HydroWhidCHsc pg 114

Open the catalog to page 1

Stay up to date by visiting our website and take advantage of the information and services we didn’t have room to display in this catalog. Where you can Chat live with our problem solving, technical expert Application Engineers Watch product videos to learn more about the features and benefits of our engineered products Quickly order online with a purchase order or credit card (US & Canada) Access product presentation slides you can use to educate others Find International Distributors all across the world Follow our blog for 5 new entries a week and learn Details and installations of widely...

Open the catalog to page 2

Terms and Conditions . . . . . . . . . . . . . 4 Efficiency Lab . . . . . . . . . . . . . . . . . . . . . 5 EXAIR Optimization Minimize compressed air use and detect wasteful leaks 6 Steps to Optimization . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Electronic Flow Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Digital Flowmeter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10 Digital Sound Level Meter . . . . . . . . . . . . . . . . . . . . . . . . . 17 Ultrasonic Leak Detector . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Blowoff, clean,...

Open the catalog to page 3

Safety air guns use engineered air nozzles for high performance Chip Shields . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116 VariBlast® Precision Safety Air Guns . . . . . . . . . . 117 VariBlast® Compact Safety Air Guns . . . . . . . . . . 118 Soft Grip Safety Air Guns. . . . . . . . . . . . . . . . . . . .120 Soft Grip Super Air Scraper . . . . . . . . . . . . . . . . . .123 Heavy Duty Safety Air Guns . . . . . . . . . . . . . . . . . 124 Back Blow Safety Air Guns . . . . . . . . . . . . . . . . . .125 TurboBlast® Safety Air Guns . . . . . . . . . . . . . . . . .126 Super...

Open the catalog to page 4

Terms and Conditions (U.S. and Canada Only) Terms: ICC (International Chamber of Commerce) INCOTERM 2020: Delivery Ordering: Remit to address (payments only): Tax: Technical Assistance: Warranty: *5 Year Warranty applies to compressed air products only. A 1 Year Warranty applies to all accessories and electrically powered products. EXAIR’s Unconditional Guarantee: Copyright Restrictions: 11510 Goldcoast Dr. Cincinnati, Ohio 45249-1621 Phone Number: (513) 671-3322 Fax Number: (513) 671-3363 E-mail: [email protected] Web Site: www.exair.com Net 30 days upon credit approval, Visa, MasterCard, Discover...

Open the catalog to page 5

Static Eliminators MOBILE VIEW Static Eliminators Eliminate static and dust! Neutralize and clean at distances up to 20 feet! Charged conductors (like metals) discharge completely when grounded. Insulators (like plastics) don't conduct electricity and can't discharge when grounded. Grounded brushes or tinsel often have little efect on these surfaces. Te electrical charge (static) will exert a force on nearby charged objects or a grounded conductor. Among the problems caused by this force are: When aiming EXAIR's Model 7905 Static Meter at a single plastic surface, it is common to measure many...

Open the catalog to page 6

Static Eliminators Static Eliminators With Air Combining our engineered airfow products with ionizers gives us the ability to eliminate a static charge quickly and from great distances. Laminar fow airstreams make it possible to blow away any contaminants and eliminate the charge that attracts them. Tey are ideal for: • Hard to reach places or obstructed surfaces • Product moving at high speeds • Surfaces with an extremely high charge Compressed air consumption and noise are minimized while providing force that can be adjusted from a “blast” to a “breeze”. Tests show these ionizers positioned...

Open the catalog to page 7

&37^'Super Ion Air Knife™ Powerful static eliminator prevents jamming, tearing, shocks and dust up to 20' away! .W US Uses The Super Air Knife ✓ Low Air Consumption! What Is The GEJJ4 Super Ion Air Knife? Compared to our previous version, EXAIR's Gen4 Super Ion Air Knife offers 34% improved performance at low pressures allowing you to achieve the same or better results, which saves compressed air and money. Gen4 Super Ion Air Knives remove static electricity from plastics, webs, sheet stock and other product surfaces where tearing, jamming or hazardous shocks are a problem. Te laminar sheet of...

Open the catalog to page 8

Compressed air flows through an inlet (1) into the plenum chamber of the Gen4 Super Ion Air Knife. The flow is directed to a precise, slotted orifice. As the primary airflow exits, it creates a uniform sheet of air across the entire length that immediately pulls in surrounding room air (2). An electrically powered Gen4 Ionizing Bar (3) fills the curtain of air with positive and negative charges. The airstream delivers these static eliminating ions to the product surface (4) where it instantly neutralizes static and cleans off dust and other particulates. • Compressed air inlets are provided on...

Open the catalog to page 9

Super Ion Air Knife Super Ion Air Knife Specifications Static Eliminators Te Gen4 Super Ion Air Knife is available in standard lengths of 3", 6", 9", 12", 18", 24", 30", 36", 42", 48", 54", 60", 72", 84", 96" and 108" (76, 152, 229, 305, 457, 610, 762, 914, 1067, 1219, 1372, 1524, 1829, 2134, 2438 and 2743mm). Special lengths and unlimited system lengths are available (please contact our factory). A 5' (1.52m) armored and electromagnetically shielded power cable with ground and assembled bayonet connector are included. EXAIR Model 7960 or 7961 Gen4 Power Supply (5kV) is required for Super Ion...

Open the catalog to page 10

Super Ion Air Knife Dust Removal From Car Bodies The Problem: Car bodies are primer coated, then sanded before entering the paint booth. Priming dust, attracted to the car body by a static charge, creates imperfections that are captured and magniffed in the painting process. The Solution: An “archway”of Model 112024 24" (610mm) EXAIR's EFC (shown on page 7) is an electronic fow control for compressed air. It can sense when there is no car present and will automatically turn of the compressed air until the next car is moved into position. It is a perfect addition to this type of application. Gen4...

Open the catalog to page 11

Catalog 36 Static Eliminators

Catalog 36 Static Eliminators

Catalog excerpts

All EXAIR catalogs and technical brochures