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Catalog 36 - Optimization

Catalog 36 - Optimization
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Catalog 36 - Optimization

Product catalog summary
Overview: EXAIR has been manufacturing intelligent compressed air products since 1983, focusing on coating, cooling, conserving, cleaning, and conveying. The catalog provides a comprehensive overview of their product offerings, including various nozzles, air knives, air amplifiers, and more.
Key Sections:
  • Spray Nozzles: Includes a variety of misting, fan, and cone spray nozzles designed for different applications, emphasizing durability and efficiency.
  • Air Knives: Products like the Super Air Knife are highlighted for their ability to blow off, clean, dry, and cool with reduced noise and air consumption.
  • Air Amplifiers: These devices are used for venting, exhausting, cooling, and drying without moving parts, offering adjustable options for various needs.
  • Air Nozzles and Jets: Designed to reduce noise levels and air costs, with a range of options including high force and safety nozzles.
  • Safety Air Guns: Engineered for high performance, these guns include features like chip shields and various grip options for safety and efficiency.
  • Static Eliminators: Gen4 products eliminate static electricity, dust, and shock hazards, with options like the Super Ion Air Knife and Ion Air Cannon.
  • Vacuum Generators: E-Vac systems are detailed for lifting, clamping, and placement, with customizable options.
  • Air Operated Conveyors: Line Vac products convey parts and materials efficiently without moving parts.
  • Industrial Housekeeping: Includes vacuums for chip removal and liquid transfer, such as the EasySwitch Wet-Dry Vac and Chip Trapper.
  • Vortex Tubes & Spot Cooling: Solutions for industrial spot cooling, including Vortex Tubes and Cold Gun Aircoolant Systems.
  • Cabinet Cooler Systems: Designed to cool and purge electrical control panels, with guides for selecting the right model and calculating heat load.
Additional Resources: The catalog encourages visiting EXAIR's website for more information, including live chat with engineers, product videos, and access to a knowledge base with 3D models, CAD drawings, and case studies.
Specifications: The catalog lists different models of cabinet coolers and their specifications, including their suitability for different environments (e.g., NEMA 12, 4, 4X). It also includes details on various accessories like filters, regulators, and mufflers, which are essential for maintaining and optimizing the performance of the cooling systems.
Procedures: The document outlines the ordering process, including contact information for placing orders and technical assistance. It specifies that orders received before 2 PM are generally shipped the same day, with delivery expected within 1-4 days depending on location.
Terms and Conditions: The terms include payment options, warranty details, and return policies. A 5-year warranty is offered on compressed air products, while accessories and electrically powered products have a 1-year warranty. The document also covers copyright and trademark information.
Recommendations: The catalog emphasizes the importance of optimizing compressed air systems to reduce energy costs and improve efficiency. It provides a six-step guide to optimizing compressed air systems, including measuring air consumption, fixing leaks, upgrading blowoff operations, and using electronic flow controls.
Efficiency Lab: EXAIR offers a free Efficiency Lab service to help customers determine potential savings by using their products. This service includes testing current products against EXAIR solutions and providing a comprehensive report with a cost savings analysis.
Environmental Commitment: EXAIR is committed to energy conservation and has partnered with Energy Star to implement energy-efficient practices. The catalog highlights the environmental benefits of using EXAIR's Intelligent Compressed Air products.
Electronic Flow Control (EFC) Systems: The document provides detailed information on EXAIR's EFC systems and Digital Flowmeters, highlighting their specifications, applications, and cost-saving benefits. EFC systems are available in models with solenoid valves of different sizes and include a timing control unit and a photoelectric sensor. They significantly reduce air usage and costs by controlling the timing of air flow.
Digital Flowmeter: EXAIR's Digital Flowmeter is designed to monitor compressed air usage, helping identify leaks and inefficiencies. It features an LED display, is easy to install, and requires no calibration. The flowmeter is available for various pipe sizes and includes options for remote display and data logging.
Accessories: The document lists accessories such as drill guides, summing remote displays, and USB data loggers, which enhance the functionality of the Digital Flowmeter. Block-off rings are also available for sealing holes when moving the flowmeter.
Ultrasonic Leak Detector: The Model 9207 Ultrasonic Leak Detector identifies leaks in compressed air systems by converting ultrasonic sound to audible frequencies. It is effective up to 20 feet away and is suitable for use in noisy environments. The device helps reduce energy costs by locating and allowing for the repair of leaks.
Conclusion: EXAIR's products are designed to optimize air usage in industrial settings, offering significant cost savings and efficiency improvements.
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Catalog excerpts

Catalog 36 - Optimization-1

MANUFACTURING INTELLIGENT COMPRESSED AIR PRODUCTS SINCE 1983 FHFOli^AVCF SPRAY FNGINrFEJNG HC HydroClawftTW Spiral Tank Washing Nozzles... pg 113 HWS2 Hy droWJiiri Stinger& HWM HydmWhlrl Mini pg \ 13 HWP HydroWttrl Poseidon* HWD HydroWhidCHsc pg 114

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Catalog 36 - Optimization-2

Stay up to date by visiting our website and take advantage of the information and services we didn’t have room to display in this catalog. Where you can Chat live with our problem solving, technical expert Application Engineers Watch product videos to learn more about the features and benefits of our engineered products Quickly order online with a purchase order or credit card (US & Canada) Access product presentation slides you can use to educate others Find International Distributors all across the world Follow our blog for 5 new entries a week and learn Details and installations of widely...

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Catalog 36 - Optimization-3

Terms and Conditions Efficiency Lab EXAIR Optimization Minimize compressed air use and detect wasteful leaks 6 Steps to Optimization . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Electronic Flow Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Digital Flowmeter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10 Digital Sound Level Meter . . . . . . . . . . . . . . . . . . . . . . . . . 17 Ultrasonic Leak Detector . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Blowoff, clean, dry and cool with less noise and air consumption Super Air Knife ....

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Catalog 36 - Optimization-4

Safety air guns use engineered air nozzles for high performance Chip Shields . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116 VariBlast® Precision Safety Air Guns . . . . . . . . . . 117 VariBlast® Compact Safety Air Guns . . . . . . . . . . 118 Soft Grip Safety Air Guns. . . . . . . . . . . . . . . . . . . .120 Soft Grip Super Air Scraper . . . . . . . . . . . . . . . . . .123 Heavy Duty Safety Air Guns . . . . . . . . . . . . . . . . . 124 Back Blow Safety Air Guns . . . . . . . . . . . . . . . . . .125 TurboBlast® Safety Air Guns . . . . . . . . . . . . . . . . .126 Super...

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Catalog 36 - Optimization-5

Terms and Conditions (U.S. and Canada Only) Terms: ICC (International Chamber of Commerce) INCOTERM 2020: Delivery Ordering: Remit to address (payments only): Tax: Technical Assistance: Warranty: *5 Year Warranty applies to compressed air products only. A 1 Year Warranty applies to all accessories and electrically powered products. EXAIR’s Unconditional Guarantee: Copyright Restrictions: 11510 Goldcoast Dr. Cincinnati, Ohio 45249-1621 Phone Number: (513) 671-3322 Fax Number: (513) 671-3363 E-mail: [email protected] Web Site: www.exair.com Net 30 days upon credit approval, Visa, MasterCard, Discover...

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Catalog 36 - Optimization-6

EXAIR's Intelligent Compressed Air® products vs your current installation How does the Efficiency Lab work? Our Efficiency Lab service begins with receiving a sample of the product(s) you currently use for your application. One of our qualified Application Engineers will use calibrated testing equipment to compare the performance of your existing product(s) to an EXAIR engineered solution. These tests will determine air consumption, noise levels and force. The test results will then be published in a comprehensive report, which includes a cost savings analysis, and be provided to you. For most...

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Catalog 36 - Optimization-7

Optimization “ Go Green” with Intelligent Compressed Air® Products! It’s a worldwide problem. Compressed air leaks and inefficient blowoffs can waste thousands of dollars of electricity per year, affecting your company’s production costs and bottom line. For many plants, the leakage alone accounts for up to 30% of the total compressed air cost. EXAIR can help your company “go green” with six easy to follow steps. It’s as simple as finding the leaks, making the repairs, controlling the air use, and upgrading to efficient blowoffs. EXAIR’s Intelligent Compressed Air® products can help you accomplish...

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Catalog 36 - Optimization-8

EFC™ Electronic Flow Control minimizes compressed air use for blowoff, drying, cooling, conveying and static elimination operations! SCAN & WATCH the video! https://exair.co/04 -efcv Dramatically reduces compressed air costs by turning off the air when no part is present! What Is The EFC? EXAIR’s EFC is a user-friendly electronic flow control for compressed air that is designed to minimize compressed air use on blowoff, drying, cooling, conveying and static elimination operations. The EFC combines a photoelectric sensor with a timing control that limits compressed air use by turning it off when...

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Catalog 36 - Optimization-9

EFC The timing control unit and the photoelectric sensor are equipped with a 9' (2.74m) power cord. The timing control unit is housed in a polycarbonate NEMA 4 / IP66 water tight enclosure. There are four models of the EFC. Each includes the timing control unit and photoelectric sensor with a choice of solenoid valve sizes of 40, 100, 200 and 350 SCFM (1,133, 2,832, 5,664 and 9,911 SLPM). Models controlling two solenoid valves are available. Contact EXAIR for details. A flat panel display manufacturer runs 3 shifts. It takes a 40 second cycle to produce one fully assembled display. Prior to packaging,...

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Catalog 36 - Optimization-10

$5,012.28 Annual Air Savings For Pre-Paint Bumper Cleaning A manufacturer of car bumpers installed a 60" (1524mm) Super Ion Air Knife in the down draft cleaning area prior to their paint booth. The bumpers enter that area in the same orientation as they would when mounted to the auto mobile, moving at 10' (3m) per minute with a 12" (305mm) space between bumpers. The bumpers are under the blow off for 10 seconds. 6 seconds pass with no bumper in the ionized airflow. The operation runs around the clock with three shifts. The timer was set to “interval” and the sensor mounted next to the Super Ion...

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Catalog 36 - Optimization-11

Digital Flowmeter Digital Flowmeter™ Monitor compressed air usage and waste! What is the Digital Flowmeter? Anyone serious about lowering their energy consumption, operating an efficient plant or optimizing their compressed air system knows that measuring compressed air consumption is the first step toward efficiency. EXAIR’s Digital Flowmeter is the easy way to monitor compressed air consumption and waste! The digital display shows the exact amount of compressed air being used, making it easy to identify costly leaks or inefficient air products. Many companies install the Digital Flowmeter on...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.