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Catalog 36 - Industrial Housekeeping

Catalog 36 - Industrial Housekeeping

Product catalog summary

Overview: EXAIR has been manufacturing intelligent compressed air products since 1983, focusing on coating, cooling, conserving, cleaning, and conveying. The catalog provides a comprehensive list of products and services offered by EXAIR, including various nozzles, air knives, air amplifiers, and more.

Key Sections:

Product Offerings: The catalog lists a wide range of products such as misting and fogging nozzles, fan nozzles, spray nozzles, and tank washing nozzles. Each product type is detailed with specific models and their applications.
Optimization and Efficiency: EXAIR emphasizes minimizing compressed air use and detecting wasteful leaks. The catalog outlines steps for optimization and introduces tools like electronic flow control and digital flowmeters.
Air Knives and Air Wipes: These products are designed to blow off, clean, dry, and cool with reduced noise and air consumption. The catalog provides comparisons and mounting options for different air knife models.
Air Nozzles and Jets: These are engineered to reduce noise levels and air costs in blowoff operations. The catalog includes various types of air nozzles, including safety and adjustable nozzles.
Static Eliminators: The Gen4® series is highlighted for eliminating static electricity, dust, and shock hazards. Products include ion air knives, ionizing bars, and ion air guns.
Vacuum Generators and Conveyors: E-Vac® vacuum generators and air-operated conveyors are featured for lifting, clamping, and material conveyance without moving parts.
Industrial Housekeeping: Products like the EasySwitch® Wet-Dry Vac and Chip Trapper are designed for reliable vacuuming and cleaning operations.
Spot Cooling Solutions: Vortex tubes and spot cooling products provide cold air for industrial cooling needs, including cabinet cooler systems for electrical control panels.

Additional Resources: The catalog encourages users to visit EXAIR's website for more information, including product videos, CAD drawings, and a knowledge base for air savings calculations and case studies.

Conclusion: EXAIR's catalog is a detailed resource for industries looking to optimize their use of compressed air products, offering solutions that enhance efficiency and reduce operational costs.

Overview: The document provides detailed information about EXAIR's range of industrial products, focusing on pneumatic solutions for industrial housekeeping and cabinet cooling systems. It includes product specifications, ordering information, warranty details, and terms and conditions.

Product Specifications: The document outlines various models of cabinet coolers, including NEMA 12, NEMA 4, and NEMA 4X, along with accessories like mufflers, filters, regulators, and valves. It highlights the benefits of using pneumatic vacuums over electric ones, emphasizing their safety, maintenance-free operation, and compliance with OSHA noise standards.

Industrial Housekeeping Products: EXAIR offers a range of pneumatic vacuums designed for industrial environments. Key products include the EasySwitch Wet-Dry Vac, Reversible Drum Vac, High Lift Reversible Drum Vac, Chip Trapper, and Heavy Duty HEPA Vac. These products are engineered to handle both liquid and solid byproducts efficiently, without the need for electricity.

Ordering and Shipping: Orders received before 2 PM EDT/EST are typically shipped the same day from Cincinnati, Ohio. Delivery is expected within 1-4 days, depending on location. The document provides contact information for ordering and technical assistance.

Terms and Conditions: Payment terms are net 30 days upon credit approval, with various payment methods accepted. The warranty covers defects in workmanship and materials for five years on compressed air products and one year on accessories and electrically powered products. The document also outlines the return policy and copyright restrictions.

Energy Efficiency and Environmental Commitment: EXAIR participates in the Energy Star program, implementing energy-efficient practices and technologies. The document emphasizes the company's commitment to energy conservation and environmental protection.

Warnings and Safety: The document includes warnings about using the products with combustible dust or flammable liquids, highlighting the importance of safety in industrial applications.

Overview: The document provides detailed specifications and descriptions of various vacuum systems offered by EXAIR, including the EasySwitch Wet-Dry Vac, Reversible Drum Vac, and High Lift Reversible Drum Vac. These systems are designed for industrial housekeeping applications, offering maintenance-free operation without the need for electricity.

EasySwitch Wet-Dry Vac Specifications: This system includes a standard filter, hoses, plastic tools, a shutoff valve, and a gauge. It is available in a HEPA version and is not suitable for use with combustible dust. The system operates at pressures of 80, 90, and 100 PSIG, with corresponding air consumption, lift, vacuum flow, and sound levels detailed in the document.

Reversible Drum Vac: This system is designed for quick recovery of liquids such as coolant, hydraulic oils, and waste water. It can fill a 55-gallon drum in less than two minutes and is maintenance-free due to its lack of moving parts. The system is safe, portable, and fits standard closed head drums.

High Lift Reversible Drum Vac: This variant offers maximum lift capabilities, moving liquids up to 15 feet and through 20 feet of hose. It is suitable for applications involving below-grade work areas and deep wells. Like other EXAIR vacuums, it operates without electricity and features an automatic safety shutoff valve.

System Models and Accessories: The document lists various models for each vacuum system, detailing the components included with each model, such as hoses, wands, and spill recovery kits. Accessories like filters, drum dollies, and tool holders are also available.

Warnings and Recommendations: Users are cautioned against using these systems with flammable liquids or materials with low flash points. The document emphasizes the systems' suitability for industrial environments where electric vacuums may fail.

Overview: The document provides detailed information on EXAIR's Chip Trapper and High Lift Chip Trapper systems, which are designed for industrial housekeeping by filtering chips and solids from used coolants and liquids. These systems use compressed air to vacuum and pump liquids, ensuring that only clean liquid is returned to the sump or tank.

Chip Trapper: The Chip Trapper system vacuums liquids containing debris and traps solids in a reusable filter bag. It is ideal for machines with sumps, parts washers, and tanks. The system includes a Reversible Drum Vac that can fill or empty a 55-gallon drum in less than two minutes. Key advantages include no moving parts, no motors to clog, and safe operation without electricity.

High Lift Chip Trapper: This system is similar to the Chip Trapper but is designed for applications requiring higher lift capabilities, such as below-grade sumps and elevated tanks. It can lift liquids up to 15 feet and pump from as far as 20 feet. The High Lift Chip Trapper is suitable for high viscosity liquids and offers the same safety and operational benefits as the standard Chip Trapper.

Specifications: Both systems operate at 80-100 PSIG (5.5 – 6.9 BAR) and include a stainless steel pump, reusable filter bags, and a drum dolly. The Chip Trapper has a sound level of 86 dBA, while the High Lift Chip Trapper operates at 83 dBA. The systems are available in 30, 55, and 110-gallon configurations.

Applications and Advantages: These systems are used in CNCs, lathes, saws, mills, drills, and other industrial equipment. They offer advantages such as recycling coolants, removing unwanted solids, and providing a spill-free operation with an automatic safety shutoff.

Warnings: The systems should not be used with materials with a low flash point or flammable liquids. Proper safety precautions should be followed to prevent spills and overfilling.

Overview of Chip Vac Systems
The document provides detailed specifications and descriptions of various Chip Vac Systems offered by EXAIR. These systems are designed for industrial vacuuming of chips and other materials. The systems vary by drum size and included accessories, such as hoses, wands, and tools.

Chip Vac System Models

Model 6193: 55 Gallon Chip Vac System includes a vacuum hose, chip wand, and plastic tools. The drum is not included.
Model 6193-5: 5 Gallon Mini Chip Vac System includes a 5-gallon drum and similar accessories.
Premium Systems: Include additional features like static resistant hoses and heavy-duty tools.

Heavy Duty Dry Vac
The Heavy Duty Dry Vac is an industrial vacuum cleaner that attaches to open-top drums of various sizes. It is designed for tough environments and can handle abrasive materials. It operates on compressed air, eliminating the risk of electric shock and reducing maintenance needs.

Advantages of Heavy Duty Dry Vac

Moves more material in less time.
Hardened construction resists wear.
No moving parts, thus maintenance-free.
Quiet operation and static resistant hose.

Heavy Duty HEPA Vac
The Heavy Duty HEPA Vac is similar to the Dry Vac but includes a HEPA filter for environments with dust and particulates. It is designed to meet HEPA standards for filtration, ensuring a dust-free operation.

Applications

Critical dust removal and cleanup around dust-producing equipment.
Industrial contaminants and mold removal.
Trapping dust and airborne irritants.

Specifications and Accessories
The document lists various models and their specifications, including air consumption, sound levels, and included accessories like hoses and tools. Accessories such as replacement filters and drum dollies are also available.

Overview of Vac-u-Gun: The Vac-u-Gun is a versatile industrial tool designed for vacuuming, blowing, and transferring materials without any moving parts. It is constructed from durable die-cast material, making it suitable for industrial use. The tool is lightweight, easy to use, and offers a cost-effective solution for various housekeeping tasks in industrial settings.

Functionality: The Vac-u-Gun operates by using a small amount of compressed air through directed nozzles to create a vacuum on one end and a high output flow on the other. This amplified output flow is 12 times the air consumption rate, making it more efficient than ordinary blow guns. It can switch between vacuum and blow modes quickly, allowing for efficient cleaning and material transfer.

Applications and Advantages: The Vac-u-Gun is suitable for vacuuming shavings, absorbents, sawdust, and spills, as well as transferring small parts, pellets, and trim. It can also blow chips, water, coolant, and scrap. Key advantages include low cost, maintenance-free operation, durability, safety (no electricity required), compliance with OSHA pressure requirements, and quiet operation.

Specifications: The Vac-u-Gun operates at a pressure supply of 80 PSIG (5.5 BAR) with an air consumption of 13 SCFM (368 SLPM). It generates a vacuum force of -29.5 "H2O (-7 kPa) and a sound level of 84 dBA. The tool can be easily transformed from a vacuum gun to a blow gun or transfer tool, and comes with various attachments for different applications.

Models and Accessories: Three Vac-u-Gun systems are available: Model 6192 Collection System, Model 6292 Transfer System, and Model 6392 All Purpose System. Each system includes the Vac-u-Gun, a reusable bag, vacuum hose, brush, crevice tool, skimmer tool, and extension wands. Additional accessories include an auto drain filter separator and an oil removal filter.

Warning: The Vac-u-Gun should not be used with combustible dust.

Catalog excerpts

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Stay up to date by visiting our website and take advantage of the information and services we didn’t have room to display in this catalog. Where you can Chat live with our problem solving, technical expert Application Engineers Watch product videos to learn more about the features and benefits of our engineered products Quickly order online with a purchase order or credit card (US & Canada) Access product presentation slides you can use to educate others Find International Distributors all across the world Follow our blog for 5 new entries a week and learn Details and installations of widely...

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Terms and Conditions Efficiency Lab EXAIR Optimization Minimize compressed air use and detect wasteful leaks 6 Steps to Optimization . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Electronic Flow Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Digital Flowmeter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10 Digital Sound Level Meter . . . . . . . . . . . . . . . . . . . . . . . . . 17 Ultrasonic Leak Detector . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Blowoff, clean, dry and cool with less noise and air consumption Super Air Knife ....

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Safety air guns use engineered air nozzles for high performance Chip Shields . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116 VariBlast® Precision Safety Air Guns . . . . . . . . . . 117 VariBlast® Compact Safety Air Guns . . . . . . . . . . 118 Soft Grip Safety Air Guns. . . . . . . . . . . . . . . . . . . .120 Soft Grip Super Air Scraper . . . . . . . . . . . . . . . . . .123 Heavy Duty Safety Air Guns . . . . . . . . . . . . . . . . . 124 Back Blow Safety Air Guns . . . . . . . . . . . . . . . . . .125 TurboBlast® Safety Air Guns . . . . . . . . . . . . . . . . .126 Super...

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Terms and Conditions (U.S. and Canada Only) Terms: ICC (International Chamber of Commerce) INCOTERM 2020: Delivery Ordering: Remit to address (payments only): Tax: Technical Assistance: Warranty: *5 Year Warranty applies to compressed air products only. A 1 Year Warranty applies to all accessories and electrically powered products. EXAIR’s Unconditional Guarantee: Copyright Restrictions: 11510 Goldcoast Dr. Cincinnati, Ohio 45249-1621 Phone Number: (513) 671-3322 Fax Number: (513) 671-3363 E-mail: [email protected] Web Site: www.exair.com Net 30 days upon credit approval, Visa, MasterCard, Discover...

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Industrial Housekeeping Products Industrial Housekeeping Products EXAIR’s line of Industrial Housekeeping products offers adaptable and versatile solutions to handle your industrial cleanup needs. Eliminate expensive electric vacuum cleaners that wear out quickly! What are EXAIR Industrial Housekeeping Products? Busy industrial environments often produce byproducts, both liquid and solid, that can create troublesome messes that can be hard to handle for ordinary vacuums. Certain manufacturing processes, like manufacturing, milling, drilling, trimming, lubricating, washing and cleaning, all leave...

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EasySwitch Wet-Dry Vac EasySwitch® Wet-Dry VacMake the seamless transition from a dry material vacuum to liquids with ease! WINNER PRODUCT YEAR What is the EasySwitch Vacuum? EXAIR’s patented* EasySwitch vacuum simplifies the filter change process when switching from vacuuming a dry material to a liquid or vice versa. Utilizing minimal compressed air, the EasySwitch is a powerful pneumatic vacuum that is ideal for any application - wet, dry, light and heavy. The EasySwitch is designed to handle the toughest of industrial cleanup jobs with ease. EXAIR’s EasySwitch vacuum uses a standard or HEPA...

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EasySwitch Wet-Dry Vac How The EasySwitch Wet-Dry Vac Works The EasySwitch vacuum utilizes a filter hatch, secured by one simple latch, for easy installation and replacement of filters. It does not require any additional springs, clips or closures. A rubber handle (1) is connected to the filter latch (2). U nlatching the handle from the drum lid will allow the hatch to be raised. W hen the hatch is raised, the filter (3) can be installed or uninstalled easily. The filter simply lifts out of the filter hatch hole, and be can reinstalled by placing the filter on top of edge gasket (4) on the filter...

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Reversible Drum Vac Reversible Drum Vac TIVI Pump 55 gallons in 90 seconds!Two-way pumping action!What Is The Reversible Drum Vac? A safe, maintenance free way to recover: • Coolant • Sludge and chips • Hydraulic oils • Tramp oil • Liquid spills • Waste water EXAIR's compressed air operated Reversible Drum Vac System attaches quickly to any closed head 30, 55 or 110 gallon drum. Its high powered vacuum fills a 55 gallon drum in less than two minutes. With the simple turn of a knob, the same stainless steel pump quickly empties the drum. Coolant sumps can be easily refilled, floor spills vacuumed,...

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How The Reversible Drum Vac Works The Model 6196, Model 6196-30 and Model 6196-110 Reversible Drum Vac Systems include a vacuum hose and an aluminum wand. The flex hose (1) is attached to the barbed connection (2) on the Reversible Drum Vac system. The knob (3) on the Reversible Drum Vac pump is set to the "fill" position. The air supply valve (4) is opened to permit compressed air at 80-100 PSIG (5.5 - 6.9 BAR) to flow through the Reversible Drum Vac pump which pulls liquid through the flex hose and into the drum. When all liquid is in the drum, the air supply is turned off. If liquid exceeds...

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High Lift Reversible Drum Vac High Lift Reversible Drum Vac™ Two-way pump provides maximum lift (up to 15 feet)! Move thick liquids (up to 1400 cP) through 20' of hose! A safe, powerful, and maintenance free way to recover: • Coolant • Sludge and chips • Hydraulic oils • Tramp oil • Liquid spills • Waste water EXAIR's compressed air operated High Lift Reversible Drum Vac System attaches quickly to any closed head 30, 55 or 110 gallon drum. Its high powered vacuum is able to lift liquids up to 15 feet and fill a 55 gallon drum in less than 85 seconds. With the simple turn of a knob, the same stainless...

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Catalog 36 - Industrial Housekeeping

Catalog 36 - Industrial Housekeeping

Catalog excerpts

All EXAIR catalogs and technical brochures