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Catalog 36 - Cold Gun Air Coolant System

Catalog 36 - Cold Gun Air Coolant System

Product catalog summary

Overview: EXAIR has been a leader in manufacturing intelligent compressed air products since 1983, focusing on applications such as coating, cooling, conserving, cleaning, and conveying. The catalog provides a detailed list of products and services, including nozzles, air knives, air amplifiers, and more.

Key Sections:

Product Offerings: The catalog includes a variety of nozzles such as misting, fogging, fan, spray, and tank washing nozzles, each with specific models and page references for more details.
Optimization and Efficiency: Emphasizes minimizing compressed air use and detecting leaks, with tools like electronic flow control and digital flowmeters.
Air Knives and Air Wipes: Designed for blowing off, cleaning, drying, and cooling with reduced noise and air consumption, with comparisons and mounting options provided.
Air Nozzles and Jets: Offers a range of air nozzles to reduce noise and air costs, including high force nozzles with comparison charts.
Safety Air Guns: Engineered for high performance and safety, with models like VariBlast and TurboBlast.
Static Eliminators: Gen4 products eliminate static electricity, dust, and shock hazards, including ion air knives and ionizing bars.
Vacuum Generators and Conveyors: E-Vac systems and air-operated conveyors are highlighted for efficient lifting, clamping, and material conveyance.
Industrial Housekeeping: Details reliable vacuums for chip removal and liquid transfer, including models like EasySwitch and Chip Trapper.
Spot Cooling Solutions: Vortex tubes and cold gun systems provide cold air for industrial cooling needs, with guidance on model selection and heat load calculation.

Additional Resources: Encourages visiting EXAIR's website for more information, including live chat with engineers, product videos, and access to a knowledge base with 3D models, CAD drawings, and case studies.

Product Specifications: Lists different models of cabinet coolers, such as NEMA 12, NEMA 4, and NEMA 4X, designed for specific conditions and applications.

Cold Gun Aircoolant System: Reduces heat in dry machining operations, extending tool life and improving machining rates, using a vortex tube to produce cold air.

Accessories: Includes mufflers, filters, regulators, valves, and fittings essential for optimizing compressed air systems.

Ordering and Shipping: Orders received before 2 PM EDT/EST are typically shipped the same day, with delivery expected within 1-4 days. Terms include net 30 days payment upon credit approval.

Warranty and Guarantee: Offers a 5-year warranty on compressed air products and a 1-year warranty on accessories, with a 30-day unconditional guarantee for U.S. and Canadian customers.

Energy Efficiency and Environmental Commitment: Participates in the Energy Star program, emphasizing energy-efficient practices and technologies.

Research and Validation: A Purdue University study confirmed the Cold Gun system's benefits in reducing tool wear and improving machining efficiency.

Cost Savings: The Cold Gun results in a 21% reduction in tool wear, saving $14.07 per router bit, equating to $70.35 per week or $3,658 annually for a single bit used daily.

Cold Gun Aircoolant Systems: Describes various models, including:

Model 5215: Cold Gun with one cold outlet, Single Point Hose Kit, 3/8" Cone Nozzle, 1-1/4" Fan Nozzle, and Manual Drain Filter Separator.
Model 5315: Two cold outlets, Dual Point Hose Kit, two 1/4" Cone Nozzles, two 1" Fan Nozzles, and Manual Drain Filter Separator.
Model 5230 High Power: High Power Cold Gun with one cold outlet, Single Point Hose Kit, 3/8" Cone Nozzle, 1-1/4" Fan Nozzle, and Automatic Drain Filter Separator.
Model 5330 High Power: Two cold outlets, Dual Point Hose Kit, two 1/4" Cone Nozzles, two 1" Fan Nozzles, and Automatic Drain Filter Separator.

Recommendations: A Dual Point Hose Kit is recommended for applications with heat over a larger surface area.

Accessories and Components: Lists various accessories and components, including:

Model 5015: Cold Gun Only
Model 5030: High Power Cold Gun Only
Model 5901: Single Point Hose Kit
Model 5902: Dual Point Hose Kit
Model 9003: Manual Drain Filter Separator
Model 9004: Automatic Drain Filter Separator
Model 9005: Oil Removal Filter
Model 9012: Manual Shutoff Valve
Model 9020: Solenoid Valve, 120V
Model 9021: Solenoid Valve, 200-240V
Model 9031: NEMA 4/4X Solenoid Valve, 24VDC

Technical Assistance: For support, contact an EXAIR Application Engineer at 1-800-903-9247 or [email protected].

Catalog excerpts

Catalog 36 - Cold Gun Air Coolant System-1

MANUFACTURING INTELLIGENT COMPRESSED AIR PRODUCTS SINCE 1983 FRFORMAVCE 5PK AY FNGIN r FEJNG &MS10N O EXAJR HCHjrtfroQaw&TW Spiral Tank Washing Nozzles... pg 113 HWS2 HydroWJiirl Stinger& HWM HydrtiWhlrl Mini pg 113 HWP HydroWttrl Poseidon* HWD HydroWhiii CHsc pg 114 YOU REQUESTED THIS CATALOG AND PRICE LI PLEASE SEE MAILING LABEL ON BACK COVER.?

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Catalog 36 - Cold Gun Air Coolant System-2

Stay up to date by visiting our website and take advantage of the information and services we didn’t have room to display in this catalog. Where you can Chat live with our problem solving, technical expert Application Engineers Watch product videos to learn more about the features and benefits of our engineered products Quickly order online with a purchase order or credit card (US & Canada) Access product presentation slides you can use to educate others Find International Distributors all across the world Follow our blog for 5 new entries a week and learn Details and installations of widely...

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Catalog 36 - Cold Gun Air Coolant System-3

Terms and Conditions Efficiency Lab EXAIR Optimization Minimize compressed air use and detect wasteful leaks 6 Steps to Optimization . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Electronic Flow Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Digital Flowmeter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10 Digital Sound Level Meter . . . . . . . . . . . . . . . . . . . . . . . . . 17 Ultrasonic Leak Detector . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Blowoff, clean, dry and cool with less noise and air consumption Super Air Knife ....

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Catalog 36 - Cold Gun Air Coolant System-4

Safety air guns use engineered air nozzles for high performance Chip Shields . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116 VariBlast® Precision Safety Air Guns . . . . . . . . . . 117 VariBlast® Compact Safety Air Guns . . . . . . . . . . 118 Soft Grip Safety Air Guns. . . . . . . . . . . . . . . . . . . .120 Soft Grip Super Air Scraper . . . . . . . . . . . . . . . . . .123 Heavy Duty Safety Air Guns . . . . . . . . . . . . . . . . . 124 Back Blow Safety Air Guns . . . . . . . . . . . . . . . . . .125 TurboBlast® Safety Air Guns . . . . . . . . . . . . . . . . .126 Super...

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Catalog 36 - Cold Gun Air Coolant System-5

Terms and Conditions (U.S. and Canada Only) Terms: ICC (International Chamber of Commerce) INCOTERM 2020: Delivery Ordering: Remit to address (payments only): Tax: Technical Assistance: Warranty: *5 Year Warranty applies to compressed air products only. A 1 Year Warranty applies to all accessories and electrically powered products. EXAIR’s Unconditional Guarantee: Copyright Restrictions: 11510 Goldcoast Dr. Cincinnati, Ohio 45249-1621 Phone Number: (513) 671-3322 Fax Number: (513) 671-3363 E-mail: [email protected] Web Site: www.exair.com Net 30 days upon credit approval, Visa, MasterCard, Discover...

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Catalog 36 - Cold Gun Air Coolant System-6

Cold Gun Aircoolant System ^ompresseVau^ ^ Product ■ Cold Gun Aircoolant System THI Plant Engineering _ Replace messy mist systems - improve dry machining with clean, cold air! What Is The Cold Gun Aircoolant System? A new solution to an old problem. Heat build up on dry machining operations reduces tool life and machining rates. The Cold Gun Aircoolant System produces a stream of clean, cold air at 54°F (30°C) below supply air temperature. Operation is quiet and there are no moving parts to wear out. It will remove heat to prolong tool life and increase productivity on machining operations when...

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Catalog 36 - Cold Gun Air Coolant System-7

Cold Gun Aircoolant System Applications Model 5215 Cold Gun System Model 5215 Cold Gun System Tool Grinding Milling & Drilling Cold air eliminates heat cracking of carbide and tool edge burning during grinding and sharpening operations. Increased tool life between regrinds is the result. Fly cutters up to 460mm in diameter have been cooled with the Cold Gun. Dissipating heat with cold air extends tool life, increases speeds and feeds, and improves finishes. Model 5315 Cold Gun System Model 5230 High Power Cold Gun System Chill Roll Laser Cutting Cooling a roll with 20°F (-7°C) air keeps the material...

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Catalog 36 - Cold Gun Air Coolant System-8

Cold Gun Aircoolant System Cold Gun Aircoolant System The standard Cold Gun and High Power Cold Gun incorporate a vortex tube to convert an ordinary supply of compressed air (1) into two low pressure streams, one hot and one cold. (For complete information on vortex tube operation, see page 204 of this catalog.) Secondary air is drawn in (2). The Cold Gun's hot airstream is muffled and discharged through the hot air exhaust (3). The cold air (4) is muffled and discharged through the flexible hose (5), which directs it to the point of use. Easy mounting and portability are provided through the...

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Catalog 36 - Cold Gun Air Coolant System-9

Cold Gun Aircoolant System Purdue University Study Confirms Benefits Of The EXAIR Cold Gun Tooling costs a lot of money to replace. That’s only part of the problem. As the tools wear out, you can expect: • Slowed production and downtime to change out the tooling • Poor tolerances and decreased dimensional accuracy due to increased temperature • Increased cutting force is required (generates more heat and uses more electricity) If you could just make the tooling last longer, you’d not only cut the tool cost but could increase profits by reducing scrapped parts and downtime. A long term study on...

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Catalog 36 - Cold Gun Air Coolant System

Catalog 36 - Cold Gun Air Coolant System

Catalog excerpts

All EXAIR catalogs and technical brochures