Catalog 35 - Optimization
15Pages

EXAIR's Intelligent Compressed Air® products vs Your current installation How does the Efficiency Lab work? Our Efficiency Lab service begins with receiving a sample of the product(s) you currently use for your application. One of our qualified Application Engineers will use calibrated testing equipment to compare the performance of your existing product(s) to an EXAIR engineered solution. These tests will determine air consumption, noise levels and force. The test results will then be published in a comprehensive report, which includes a cost savings analysis, and be provided to you. For most applications, EXAIR products can help you improve application efficiency AND typically pay for themselves in a matter of weeks. EXAIR’s FREE Efficiency Lab service determines how much air and dollar savings you will achieve by installing one of our Intelligent Compressed Air products. Unable to send your product to EXAIR’s Efficiency Lab? If it is not possible to send us your product, we have a one page Product Efficiency Survey on our website (exair.com/labdoc) where you can provide us the details about a current inefficient compressed air application. Fill in the information and click submit. You will hear from one of our Application Engineers within three business days. Okay, so what is the fine print? This service is available to all customers in the U.S. and Canada only. Some restrictions may apply. How can I get a product tested for free? What about confidentiality? To participate in our FREE Efficiency Lab please contact one of our Application Engineers and get the details about sending us your product(s). You may reach an Application Engineer by phone at (800) 903-9247 or (513) 671-3322. You can send an email to lab@exair.com or visit our website and take advantage of our live help at www.exair.com. Yes, EXAIR will keep the results of our Efficiency Lab test and report confidential unless given permission to share that information with others. Products must be shipped to EXAIR prepaid. Products must be shipped to EXAIR freight prepaid. EXAIR will pay the return shipping via UPS Ground. EXAIR will pay the return shipping via UPS groun

“ Go Green” with Intelligent Compressed Air® Products! It’s a worldwide problem. Compressed air leaks and inefficient blowoffs can waste thousands of dollars of electricity per year, affecting your company’s production costs and bottom line. For many plants, the leakage alone accounts for up to 30% of the total compressed air cost. EXAIR can help your company “go green” with six easy to follow steps. It’s as simple as finding the leaks, making the repairs, controlling the air use, and upgrading to efficient blowoffs. EXAIR’s Intelligent Compressed Air® products can help you accomplish these...

EXAIR Optimization EFC™ Electronic Flow Control minimizes compressed air use for blowoff, drying, cooling, conveying and static elimination operations! Dramatically reduces compressed air costs by turning off the air when no part is present! SCAN & WATCH the video! https://exair.co/04-efcv EXAIR’s EFC is a user-friendly electronic flow control for compressed air that is designed to minimize compressed air use on blowoff, drying, cooling, conveying and static elimination operations. The EFC combines a photoelectric sensor with a timing control that limits compressed air use by turning it off...

EXAIR Optimization EFC The timing control unit and the photoelectric sensor are equipped with a 9' (2.74m) power cord. The timing control unit is housed in a polycarbonate NEMA 4 / IP66 water tight enclosure. There are four models of the EFC. Each includes the timing control unit and photoelectric sensor with a choice of solenoid valve sizes of 40, 100, 200 and 350 SCFM (1,133, 2,832, 5,664 and 9,911 SLPM). EFC Specifications Power Supply Input Power Supply Output (To Sensor) Sensor Sensing Range Enclosure Rating Temperature Rating RoHS Compliant CE Compliant Models controlling two solenoid...

$5,012.28 Annual Air Savings For Pre-Paint Bumper Cleaning A manufacturer of car bumpers installed a 60" (1524mm) Super Ion Air Knife in the down draft cleaning area prior to their paint booth. The bumpers enter that area in the same orientation as they would when mounted to the automobile, moving at 10' (3m) per minute with a 12" (305mm) space between bumpers. The bumpers are under the blow off for 10 seconds. 6 seconds pass with no bumper in the ionized airflow. The operation runs around the clock with three shifts. The timer was set to “interval” and the sensor mounted next to the Super...

EXAIR Optimization Digital Flowmeter Digital Flowmeter™ Monitor compressed air usage and waste! What is the Digital Flowmeter? Anyone serious about lowering their energy consumption, operating an efficient plant or optimizing their compressed air system knows that measuring compressed air consumption is the first step toward efficiency. EXAIR’s Digital Flowmeter is the easy way to monitor compressed air consumption and waste! The digital display shows the exact amount of compressed air being used, making it easy to identify costly leaks or inefficient air products. Many companies install the...

Flowmeter Versions These four versions of digital flowmeter can be used on Schedule 40 iron pipe, Type L copper pipe, or the nominal pipe sizes listed on Page 13. Standard The original Digital Flowmeter provides accuracy and an easy to read display of current compressed air consumption, daily consumption or cumulative consumption. Digital Flowmeter with optional Data Logger shown at left. Wireless Transmit the compressed air data wirelessly over a ZigBee mesh network! A radio module within each meter transmits data to an Ethernet connected gateway. Using the ZigBee mesh network protocol,...

EXAIR Optimization Digital Flowmeter Accessories Drill Guides Need an EXAIR Drill Guide? Basic kits for EXAIR’s Digital Flowmeters include all of the components for installation, which are: a drill guide to locate the holes for the sensing probes accurately, a drill bit so the holes are the proper size and a hex wrench for installing the pipe clamp securely. If you have purchased a Digital Flowmeter in the past and have these components for the same sized flowmeter, you can order the flowmeter without a drill guide kit by adding the “-DG” suffix to the model number. (Model Number...