Catalog 35 - Cold Gun Air Coolant Systems
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Stay up to date by visiting our website and take advantage of the information and services we didn’t have room to display in this catalog. Where you can • Chat live with our problem solving, technical expert Application Engineers • Watch product videos to learn more about the features and benefits of our engineered products • Quickly order online with a purchase order or credit card (US & Canada) • Access product presentation slides you can use to educate others • Find International Distributors all across the world Access our Knowledge Base to • Download 3D models and CAD drawings in...

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Terms and Conditions (U.S. and Canada Only) Terms: ICC (International Chamber of Commerce) INCOTERM 2010: Delivery Ordering: Remit to address (payments only): Tax: Technical Assistance: Warranty: * 5 Year Warranty applies to compressed air products only. A 1 Year Warranty applies to all accessories and electrically powered products. EXAIR’s Unconditional Guarantee: Copyright Restrictions: 11510 Goldcoast Dr. Cincinnati, Ohio 45249-1621 Phone Number: (513) 671-3322 Fax Number: (513) 671-3363 E-mail: techelp@exair.com Web Site: www.exair.com Net 30 days upon credit approval, Visa, MasterCard,...

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MOBILE VIEW Cold Gun Aircoolant System Cold Gun Aircoolant System™ Replace messy mist systems - improve dry machining with clean, cold air! What Is The Cold Gun Aircoolant System? SCAN & WATCH the video! https://exair.co/04-cgv A new solution to an old problem. Heat build up on dry machining operations reduces tool life and machining rates. The Cold Gun Aircoolant System produces a stream of clean, cold air at 50°F (28°C) below supply air temperature. Operation is quiet and there are no moving parts to wear out. It will remove heat to prolong tool life and increase productivity on machining...

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Cold Gun Aircoolant System Applications Model 5215 Cold Gun System Model 5215 Cold Gun System Tool Grinding Milling & Drilling Model 5230 High Power Cold Gun System Chill Roll Laser Cutting Cooling a roll with 20°F (-7°C) air keeps the material on the surface from bunching up, jamming or tearing. The metal surface transfers the cold temperature to the product. Fly cutters up to 460mm in diameter have been cooled with the Cold Gun. Dissipating heat with cold air extends tool life, increases speeds and feeds, and improves finishes. Model 5315 Cold Gun System Cold Gun Air Coolant System Cold...

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Cold Gun Aircoolant System How The Cold Gun Works The standard Cold Gun and High Power Cold Gun incorporate a vortex tube to convert an ordinary supply of compressed air (1) into two low pressure streams, one hot and one cold. (For complete information on vortex tube operation, see page 200 of this catalog.) Secondary air is drawn in (2). The Cold Gun's hot airstream is muffled and discharged through the hot air exhaust (3). The cold air (4) is muffled and discharged through the flexible hose (5), which directs it to the point of use. Easy mounting and portability are provided through the...

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Cold Gun Aircoolant System Purdue University Study Confirms Benefits Of The EXAIR Cold Gun Tooling costs a lot of money to replace. That’s only part of the problem. As the tools wear out, you can expect: • Slowed production and downtime to change out the tooling • Poor tolerances and decreased dimensional accuracy due to increased temperature • Increased cutting force is required (generates more heat and uses more electricity) If you could just make the tooling last longer, you’d not only cut the tool cost but could increase profits by reducing scrapped parts and downtime. A long term study...

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Standards Compliance As the leader in standards compliance, EXAIR’s products come with more than engineered performance, peak efficiency, the best technical knowledge and unmatched customer service… EXAIR is dedicated to providing products that have been manufactured to meet the strict requirements of the following standards. These standards provide confidence that you are receiving reliable, high quality products which will perform as stated within the performance charts provided. Our products meet or exceed the strict safety standards of OSHA and the European Union to ensure the safety of...

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Best Practices for Using Intelligent Compressed Air Products ™ In order to achieve the best performance of your EXAIR Intelligent Compressed Air Product, a steady flow of compressed air must be supplied at the optimal pressure. Compressor output pressure, air flow rate, piping ID (inner diameter), the smoothness of the inside of the pipe, and connector type all contribute to the performance. Air Compressor Capability Especially for manufacturing uses, it is important to consider both the air pressure and air flow being produced by the air compressor providing the supply for all tooling. It...

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Best Practices for Using Proper Air Pipe Sizing In addition to all of the items above, it is also important to select the proper compressed air pipe size from the compressor to the point of use. Because the inside of a pipe is not perfectly smooth, the volume of air will become more restricted as it passes through a greater distance, thus reducing the available pressure at the point of use. To compensate for this loss, a larger diameter pipe is needed for a longer run. The table below shows the typical pressure loss in pounds per square inch for 100 feet of 1" Schedule 40 pipe. For lengths...

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