Catalog 35 - Air Knives
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Catalog 35 - Air Knives - 1

MOBILE VIEW Super Air Knife™ Quiet, hard-hitting curtain of air for blowoff, cleaning, drying, and cooling. Surprisingly Quiet! - Only 69 dBA! Reduced Air Consumption! Uniform Airflow! 40:1 Air Amplification! What Is The Super Air Knife? EXAIR's Super Air Knife is the latest generation of our engineered air knife that dramatically reduces compressed air usage and noise when compared to other blowoffs. The Super Air Knife offers a more efficient way to clean, dry or cool parts, webs or conveyors. It delivers a uniform sheet of laminar airflow across the entire length with hard-hitting force. Noisy blowoffs become a whisper when replaced with the compact Super Air Knife. Even at high pressures of 80 PSIG (5.5 BAR), the sound level is surprisingly quiet at 69 dBA for most applications! Air amplification ratios (entrained air to compressed air) of 40:1 are produced. Meets OSHA maximum dead-end pressure and noise requirements. SCAN & WATCH the video! https://exair.co/04-sakv • Part drying after wash • Sheet cleaning in strip mills • Conveyor cleaning • Part or component cooling • Web drying or cleaning • Environmental separation • Pre-paint blowoff • Bag opening/filling operations • Scrap removal on converting operations • Quiet - 69 dBA for most applications • Minimal air consumption • 40:1 air amplification • Uniform airflow across entire length • Variable force and flow • No moving parts - maintenance free • Easy mounting - compressed air inlets • Recessed hardware • Stock lengths to 108" (2743mm) in • Compact, rugged, easy to install uninterrupted airflow available aluminum, 303 stainless steel, and 316 stainless steel (ss - for temperatures up to 800°F (427°C), food processing or or corrosive environments), and PVDF up to 54" (1372mm) for superior corrosion resistance. • Special lengths available • Unlimited system lengths of For Technical Assistance, Call An EXAIR Application Engineer 1-800-903-9247 Toll Free FAX (866) 329-3924 • E-ma

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Catalog 35 - Air Knives - 2

The laminar airflow of the Super Air Knife is perfect for removing moisture prior to packaging, painting, labeling, bar coding and assembly. Common applications include drying parts, rolled steel, circuit boards, webs, bottles, cans and more. Velocity is easily adjusted from a “blast” to a “breeze” with a pressure regulator. The Super Air Knife is ideal for blowing off chips, dirt or water from parts, webs or conveyors. It delivers a uniform sheet of air that has the same force across the entire length. There are no interruptions or “dead spots”, which means all surfaces are dried or...

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Catalog 35 - Air Knives - 3

Super Air Knife Air Knives How The Super Air Knife Works 2 Compressed air flows through an inlet (1) into the plenum chamber of the Super Air Knife. The flow is directed to a precise, slotted orifice. As the primary airflow exits the thin slotted nozzle (2), it follows a flat surface that directs the airflow in a perfectly straight line. This creates a uniform sheet of air across the entire length of the Super Air Knife. Velocity loss is minimized and force is maximized as the room air (3) is entrained into the primary airstream at a ratio of 40:1. The result is a well defined sheet of...

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Catalog 35 - Air Knives - 4

Compare These Blowoffs energy and noise level). Compressed air pressure required for each was 60 PSIG (4.1 BAR) which provided adequate velocity to blow the water off. The blower used had a ten horsepower electric motor and was a centrifugal type blower at 18,000 RPM. The table at the bottom of the page summarizes the overall performance. Since your actual part may have an odd configuration, holes or sharp edges, we took sound level measurements in free air (no impinging surface). There are a variety of ways to blow the water from the bottles shown in the photo below, but which method is...

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Catalog 35 - Air Knives - 5

Super Air Knife Air Knives Super Air Knife Performance with .002" (0.05mm) thick shim installed Pressure Supply PSIG 20 40 60 80 100 Airflow Pattern 12” (305mm) Super Air Knife tested Holes Drilled In Pipe Pressure Supply PSIG 20 40 60 80 100 Super Air Knife Specifications The Super Air Knife is available in standard lengths of 3", 6", 9" 12", 18", 24", 30", 36", 42", 48", 54", 60", 72", 84", 96" and 108". Special lengths and unlimited system lengths are available. Any number of Super Air Knives may be installed across a given area. Compressed Air Inlets: A Super Air Knife has compressed...

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Catalog 35 - Air Knives - 6

Super Air Knife Changing Performance By Adding Shims The Super Air Knife is shipped with a Red color .002" (0.05mm) thick shim installed, which works best for most applications. There are, however, some situations that require more force and f low. Thicker shims will increase the gap opening which offers higher velocity and harder hitting force. Air consumption and noise will be slightly higher. Shim sets are included with all kits or can be purchased separately. Kits include a Super Air Knife, shim set, filter separator and pressure regulator (with coupler). Special Super Air Knives A...

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Catalog 35 - Air Knives - 7

Super Air Knife Air Knives Many Lengths Available From Stock in Four Materials EXAIR’s Super Air Knives are available from stock in many lengths and your choice of four materials. The force, flow and air pattern stay the same for each construction. PVDF (Polyvinylidene Fluoride) The aluminum Super Air Knife is suited to a wide variety of environments where corrosion or contamination is not a factor. The aircraft grade aluminum construction with plastic shim is very durable for general purpose applications. Stainless steel screws are used to eliminate corrosion in damp locations. It can...

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Catalog 35 - Air Knives - 8

Super Air Knife Air Shielding a Laser Lens Model 110006 6" (152mm) Super Air Knife prevents debris from depositing on a laser cleaning head. The Problem: A dirty lens can affect the quality of cameras, sensors and lasers. Today’s visual inspection systems are highly accurate tools used to monitor dimensions, temperature, finish quality, labeling and much more. These products require clean lenses in order to provide the proper feedback to operators or other machinery within the process. The laser lens to the left is integral to a laser cleaning operation where a laser is used to clear away...

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