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Filter End Cap Bonding

Filter End Cap Bonding

Filter End Cap Bonding

Product catalog summary
Customer: International Filter Manufacturer, Elkton, MD
Application: Potting filter end caps using a fast-setting, plural component urethane.
Challenge: The project required the design and execution of a large-scale, fully integrated mobile platform for a full meter/mix system, including feed drums, and a removable work platform for a Circular Bead Dispenser.
Solution: Exact Dispensing Systems designed a robust mobile platform featuring a Model 9450 Double Acting Inline Meter/Mix and Dispense System. It included a continuous flow Cascade Drum Assembly for the Isocyanate component with two 55-gallon drums and an 85-gallon drum for the Polyol component with a feed pump and electric agitator. Sidewall mounted level sensors provide alerts for low fluid levels.
Products Supplied:
  • 9450 Double Acting Inline Meter/Mix & Dispense System
  • Cascade Drum Assembly (Iso)
  • 85-gallon Drum with Heavy-duty Electric Agitator (Poly)
  • Circular Bead Dispenser
Additional Features: A removable platform for the Circular Bead Dispenser with a Series 22 Adjustable Chuck for diameters from 2” to 8”, rotational speed control, and a dwell timer. The 2K dispense head is mounted on a linear slide for positioning and automatic purging.
Result: This turnkey solution offers a flexible dispensing platform that can be relocated as needed, accommodating multiple product sizes and minimizing downtime with the largest production in-line meter/mix system available.
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Catalog excerpts

Filter End Cap Bonding-1

general industrial filter manufacturing end cap potting CUSTOMER International Filter Manufacturer Elkton, MD APPLICATION Potting lter end caps using a fast setting, plural component urethane. CHALLENGE The project required Exact engineers to design and execute a large scale, fully integrated mobile platform on which a full meter/mix system, including feed drums, could be mounted. Additionally, they were tasked with providing a removable work platform on which a Circular Bead Dispenser could be situated. Products supplied– Exact Dispensing Systems designed and fabricated a robust mobile platform upon which a Model 9450 Double Acting Inline Meter/mix and Dispense System was mounted. Additionally, a continuous ow Cascade Drum Assembly for the Isocyanate component was provided which accommodates a pair of 55 gallon drums stacked on their sides. An 85 gallon drum for the Polyol component was provided which included a feed pump as well as a heavy duty electric agitator to keep llers in suspension. 9450 Double Acting Inline Meter/ Mix & Dispense System Cascade Drum Assembly (Iso) 85-gallon Drum with Heavy-duty Electric Agitator (Poly) Circular Bead Dispenser Sidewall mounted level sensors provide an audible and visual signal when A or B uid levels reach a low level condition. © 2009 Sheepscot Machine Works, LLC. All rights reserved. EXAPP-00101 4.2.09

 Open the catalog to page 1
Filter End Cap Bonding-2

general industrial filter manufacturing - end cap potting CUSTOMER International Filter Manufacturer Elkton, MD A removable platform mounts to the front of the frame and provides a suitable location for the Circular Bead Dispenser. The dispenser features a Series 22 Adjustable Chuck which is innitely adjustable for diameters from 2” – 8”. A rotational speed control is provided as well as a dwell timer to allow additional rotation after the completion of the volumetrically dispensed shot. The 2K dispense head is mounted on a linear slide which positions the dispense tip either over the part or...

 Open the catalog to page 2
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