Capacitor Mfg

Capacitor Mfg

Capacitor Mfg

Product catalog summary
Customer: Capacitor Manufacturer, Midwest United States
Application: Potting small and large capacitors using a fast-setting, plural component urethane.
Challenge: The company needed to increase production capacity for a wide range of film and foil capacitors. The fast-setting resin required efficient flow capabilities to complete parts quickly without knit lines. Larger products required shot sizes up to 15 lbs. Existing meter/mix systems from Exact were in use, but there was a need for higher throughput and new equipment within budget constraints.
Solution: Exact Dispensing Systems engineers implemented a common A/B bulk feed supply to serve all systems, reducing costs compared to dedicated supply systems. Bulk feed pumps were added to ensure suitable throughput rates. A Model 9450 Double Acting system was installed for continuous output, meeting the 15 lb fill requirement efficiently.
Result: The customer can now run a variety of products across multiple production lines, meeting rate demands effectively. The solution included the Model 9450 Double Acting system, Model 860-5 Single Acting system, 55 Gallon Cascade Assembly, and 85 Gallon Agitated Drum.
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Catalog excerpts

Capacitor Mfg-1

general industrial CAPACITOR manufacturing CUSTOMER Capacitor Manufacturer Midwest United States APPLICATION Potting small and large capacitors using a fast setting, plural component urethane. CHALLENGE The company manufactures a wide range of lm and foil capacitors of all sizes. A fast setting resin is used which requires ow capabilities allowing completion of parts within a short period of time and without knit lines. Larger products can require shot sizes up to 15 lbs. EXACT products supplied– The customer had several meter/mix systems from Exact which were in use on existing production lines. These systems were of varying sizes and throughput capabilities. Increases in existing production capacity were being called for, as well as added capacity for new products. 860-5 Single Acting Inline Meter/ Mix & Dispense System 9450 Double Acting Inline Meter/ Mix & Dispense Systems The challenge was to nd a means of satisfying higher overall throughput requirements while incorporating new equipment within strict budgetary guidelines. 85 Gallon Agitated Drum & 55 Gallon Cascading Drums Bulk Supply Pumps with manifolded outlet to supply multiple machines SOLUTION Exact Dispensing Systems engineers provided a new common A/B bulk feed supply that could provide material to all of the systems, saving the customer signicant © 2009 Sheepscot Machine Works, LLC. All rights reserved. EXAPP-00103 9.14.09

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Capacitor Mfg-2

general industrial CAPACITOR manufacturing Model 9450 Double Acting Capacitor Manufacturer Midwest United States expense over the use of dedicated supply systems for all three. Appropriate bulk feed pumps were added where necessary to ensure suitable throughput rates for each of the lines. The largest capacitor required a meter/mix system that could dispense a Model 860-5 Single Acting 15 lb ll in minimal time. A Model 9450 Double Acting system was installed which provides continuous output, thus keeping ll times within the required dispense budget. result The customer is able to run a broad...

 Open the catalog to page 2
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