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Equipment and Solutions

Equipment and Solutions
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Equipment and Solutions

Product catalog summary
Overview of Ex-tech Group: Ex-tech Group, headquartered in Stavanger, Norway, specializes in providing equipment and solutions for the oil and gas industry. It consists of three subsidiaries: Ex-tech Solution (France), Ex-tech System (Norway), and Ex-tech Signalling (France), each focusing on different aspects of Ex market solutions.
Ex-tech Solution: This subsidiary, with over 40 years of experience, offers Ex components and solutions for the onshore oil and gas market, including motor starters, switches, control systems, junction boxes, luminaires, and signalling devices, all adhering to strict safety standards.
Product Specifications:
  • Motor Starters and Switches: Available in Ex d IIB or Ex IIC protection modes, suitable for 0.37 to 37 kW applications.
  • Control Systems: Flameproof enclosures made from carbon steel and stainless steel, suitable for complex systems.
  • Junction Boxes: Offered in flameproof and increased safety modes, resistant to chemical agents and corrosion.
  • Luminaires: Maintenance-free, seawater-resistant lighting fixtures with high impact resistance.
  • Signalling Devices: Sounders, beacons, and call points available in stainless steel or GRP housings.
Explosion Protection: The document details conditions for explosive atmospheres, emphasizing precautions to prevent explosions and the importance of controlling ignition sources.
ATEX Directives: Explains ATEX directives regulating equipment in explosive atmospheres, covering equipment classification, marking requirements, and conformity assessments.
Zone Classification: Areas with potential explosive atmospheres are classified into zones based on the frequency and duration of flammable substances.
Marking and Compliance: Equipment must be marked according to EN/IEC standards, indicating protection modes and compliance with ATEX and IECEx standards.
Protection and Installation in Hazardous Locations:
  • Flameproof Enclosure: Designed for hazardous locations with flameproof enclosures, suitable for explosion gas group IIB and temperature class T6.
  • Dust Protection: Equipment protected by enclosure for explosion dust group IIIC, suitable for zones 1 and 2.
ATEX Directive 2014/34/EU: Effective from April 20, 2016, ensuring product traceability and requiring EU Declaration of Conformity for products post-April 2016.
User Directive 1999/92/EC: Focuses on improving safety and health protection in explosive atmospheres, including risk assessment and explosion protection documentation.
Standards and Protection Types:
  • Gas Standards: EN 60079 series covers various protection methods.
  • Dust Standards: EN 60079-31 for dust ignition protection by enclosures.
  • Non-Electrical Equipment: EN 13463 series for various protection types.
Equipment Protection Levels (EPL): Defines protection levels based on ignition risk for gas, dust, and coal mine atmospheres.
New Marking for Ex Equipment: Updated marking for gas and dust equipment according to IEC 60079 standards.
IP Protection: Defines protection against solid particles and liquid ingress according to IEC/EN 60529.
Control Stations: Detailed specifications for control stations designed for increased safety and flameproof environments, including materials, technical data, and product codes.
Technical Specifications: Provides detailed technical data for various industrial components, including limit switches, photocells, and pressure switches, designed for hazardous environments.
Connector Specifications: Lists various connectors detailing fluid entry and electrical connection specifications.
Cable Glands: Describes cable glands made from polyamide and nickel-plated brass, designed for increased safety in Ex e enclosures.
Beacons and Lights: Designed for corrosive environments, available in LED and Xenon options with various flashing frequencies.
Sounders and Horns: Designed for similar environments as beacons, with the ability to select from 59 prerecorded tones.
General Recommendations: Emphasizes the importance of selecting the correct product code based on specific requirements.
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Catalog excerpts

Equipment and Solutions-3

Subject to errors or changes Editing completed January 2016

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Equipment and Solutions-4

Ex-tech Group is located at Forus in Stavanger, Norway, one of the world’s top Centers of Excellence within knowledge and technology related to the Oil and Gas industry. Our main office has all oil majors and NOC is located in close proximity. Our engineers, with experience from the oil and gas industry, are used to the strictest demands and specifications. The group consist of three fully owned subsidiaries, each with different competence and skills, enabling the group to be a complete and preferred supplier and partner in the Ex market. Ex-tech Solution

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Equipment and Solutions-5

Ex-tech Solution is our French subsidiary. The company (formerly Schneider Electric) has for more than 40 years been manufacturing a wide range of Ex components, equipment and solutions for the Oil & Gas onshore market. From small Ex switches and lamps to large Ex d enclosures for complex systems. A close and fruitful collaboration with French industry and local subsuppliers. Ex-tech Signalling is our second subsidiary in France. The company represents the groups center of excellence related to audio and visual signalling equipment, used mainly for signalling in combination with Fire & Gas as well...

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Equipment and Solutions-6

Control stations and signalling units The XAW control stations are equipped with our extensive range of our wide control and signalling units HarmAtex They combine the functions start and stop for motors, as fans, pumps, ... and they can be provided with measuring instruments for current control, voltage or other physical quantities. Motor starters, motor switches The 3 poles motor starters in protection modes Ex d IIB or Ex IIC meet all your needs for from 0.37 up to 37 kW. The wide range of enclosures combined with a wide range of contractors, thermal relays, allows real flexibility to adapt....

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Equipment and Solutions-7

Ex regulations Atex and lECEx regulations IP rating IK rating Control stations Increased safety - Polyester, aluminium, stainless steel Flameproof - Aluminium - Gas group IIB and IIC Increased safety - Pendant stations Increased safety - Fire control station Control and signalling units HarmAtex Push buttons, emergency stops, selector switches, pilot lights, illuminated Foot switches Pull-wire switches Motor starters - Motor switches Flameproof Motor starters - Gas group IIB and IIC Increased safety Motor switches Junction boxes Increased safety - Polyester, aluminium, stainless steel Flameproof...

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Equipment and Solutions-8

1. General information An explosive atmosphere is a result of the mixture with air, under atmospheric conditions and flammable substances in the form of gas, vapours, dusts, fibers which, once ignited, allow the combustion process to spread and permits selfsustaining propagation. Explosive atmosphere can be encountered, as result of technical processing sequences, in several industries such as: petrochemical, mills and silos generating combustible dust, in mining by the methane gas and coal dust. Further areas can develop explosive atmosphere like: paint industry, recycling industry, production...

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Equipment and Solutions-9

Where do we find explosive atmospheres? • Metal surface grinding, especially aluminium dust and particles • Oil refineries, rigs and processing plants • Gas pipelines and distribution centres • Printing industries, paper and textiles • Aircraft refuelling and hangars • Chemical processing plants • Grain handling and storage • Sewage treatment plants • Surface coating industries • Underground coal mines • Woodworking areas • Sugar refineries • Power plants Where a potential explosive atmosphere can occur, certain safety levels need to be taken into account regarding...

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4. Criteria of flammable substances Examples of the criteria for the mixture of flammable substances (gas) towards air in such a way that an explosion can occur are: Explosion range Explosion limit Lower 0% Concentration of flammable substances (1) LEL (Lower Explosive Limit) UEL (Upper Explosive Limit) Typical concentration of gas/vapours in the air where an explosion can appear (% vol. of gas in air): Ignition Energy Volume in percent gas/vapour in air 1. LEL (Lower Explosion Limit) 2. UEL (Upper Explosion Limit) 3. Optimum mixture 4. MIE (Minimum Ignition Energy) Ex-tech Solution

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Equipment and Solutions-11

- Product Directive 1994/9/EC - New product Directive 2014/34/EU - User Directive 1999/92/EC 5.1 Equipment Directive 1994/9/EC This directive has been mandatory in Europe from 01.07.2003, and covers the regulations concerning equipment and protective systems for use in potentially explosive atmospheres. This directive has four chapters which are subdivided into 16 articles. In each chapter it is made reference to the Annex I to XI, which include 7 modules. For full info visit http://ec.europa.eu/enterprise/atex/internationaldevelopment.htm Main part Annexes I II III IV V VI VII VIII IX X XI Criteria...

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5.2 Groups and categories The directive 1994/9/EC is dividing the equipment into groups and categories. - Equipment Group I apply for mining. This group is subdivided into categories M1 & M2 - Equipment Group II applies for all others (surface) areas. This group is subdivided into categories 1,2 and 3 NOTE: Equipment group III for dust according to EN/IEC 60079-0

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DO NOT OPEN WHEN ENERGIZED 2 Conformity mark with identification number of the Notified Body 3 Ex mark 4 Equipment group II 5 Equipment category 2 - Gas/Vapours and Dust 7 Product serial number 8 Certificate number according to ATEX standards 9 Certificate number according to IECEx standards 10 Ambient temperature range Marking for Gas/Vapours 11 Electrical apparatus to be installed in hazardous location 12 Type of protection: flameproof enclosure 13 Explosion gas group IIB 15 Equipment protection level Gb (high protection level) - Use in zone 1 and 2 Marking for Dust 16 Electrical...

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5.4 Manufacturer’s Declaration of conformity Equipment and protective systems can be placed on the market, only if marked with the CE mark and complete with operating instructions and the manufacturer’s Declaration of Conformity. The CE conformity marking and the issued Declaration of Conformity confirm that the equipment complies with all requirements and assessment procedures specified in the EC Directives. Essential in the EC DOC is the harmonized standards ref; http://eurlex.europa.eu/ legalcontent/EN/TXT/PDF/?uri=uriserv:OJ.C_.2014.445.01.0005.01.ENG Note: According to Directive 94/9/EC...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.