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Welding 4.0 – Multi-process MIG/MAG welding machine

Welding 4.0 – Multi-process MIG/MAG welding machine
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Welding 4.0 – Multi-process MIG/MAG welding machine

Product catalog summary
Introduction to Titan XQ puls:
The Titan XQ puls is a state-of-the-art multi-process MIG/MAG welding machine designed to meet Industry 4.0 standards. It offers a digital, networked, and paperless solution for professional welding, enhancing efficiency and quality through the ewm Xnet 2.0 welding management system.
Key Features:
  • Welding 4.0 Management System: Provides innovative welding procedures and characteristics at no extra cost, ensuring high-quality and efficient welding.
  • Paperless WPS Creation: Facilitates efficient creation and assignment of Welding Procedure Specifications (WPS) to components and welders, reducing welding defects.
  • PM Welding Torch: Equipped with a graphic display for easy task acknowledgment and sequence planning directly on the workpiece.
System Overview:
  • Versions: Available in 350 A, 400 A, 500 A, and 600 A models, with options for gas or water cooling and separate or integrated wire feeders.
  • Innovative Welding Processes: Includes forceArc, wiredArc, rootArc, coldArc, and Positionweld for various welding applications.
Flexibility and Customization:
  • Compact and Mobile Options: The Titan XQ puls compact is ideal for confined spaces, while the mobile wire feeder version offers greater flexibility for large components.
  • Customizable Accessories: Features like large wheels, crane suspension, and dual wire feeders enhance usability and adaptability to specific needs.
Technical Specifications:
  • Inverter Technology: Offers high efficiency and durability, suitable for extreme conditions with a wide operating temperature range and multi-voltage capability.
  • Torch Cooling: High-performance cooling system reduces consumable wear and extends torch life, with options for gas and water cooling.
Conclusion:
The Titan XQ puls series represents a significant advancement in welding technology, offering a comprehensive solution for modern welding challenges with its innovative features, flexibility, and robust design.
Specifications: The Drive XQ wire feeder is lightweight and ergonomically designed for easy transport, featuring a high-precision wire feeding system with four rolls for consistent welding results.
Wire Spool Cap: Dust-proof with an inspection window for monitoring wire levels, allowing simple spool changes and providing a fully insulated wire space.
Electronic Gas Flow Control (DGC): Prevents welding errors due to incorrect gas flow, enhances efficiency through gas savings, and allows precise, digitally adjustable gas quantities.
Optional Features: Includes gentle opening and closing of the electrical valve to prevent gas turbulence and simplified gas consumption calculation via optional software.
Design and Equipment: Designed for ease of use, with tool-free hose package changes and robust casing options for mounting sliding rails or a wheel kit.
Wire Feeding Mechanism: The eFeed mechanism features ball bearings and four driven rolls for precise and stable wire feeding.
PM Welding Torches: Ergonomically designed with rubber inserts for comfortable handling, offering reduced manufacturing costs and improved welding quality.
Control and Operation: The Expert XQ 2.0 control system offers intuitive operation with a click wheel for selecting welding procedures and materials.
Data Management: Supports easy data exchange via USB, allowing updates and data transfer for Industry 4.0 integration.
Control Systems:
  • HP-XQ Control: Offers extensive customization for professional users, allowing detailed control over the welding sequence.
  • LP-XQ Control: Simplifies operation with pre-set parameters, ideal for quick start-up.
Key Features:
  • Wire Management: Includes wire return for easier reverse inching and a wire reserve display.
  • Energy Efficiency: Displays effective arc power for energy calculations.
  • Arc Dynamics: Provides precise control from soft to hard arcs.
Welding Procedures:
  • forceArc XQ: High-performance arc with deep penetration.
  • wiredArc XQ: Ensures consistent penetration and power.
  • coldArc XQ: Minimizes heat input for thin metal sheets.
Applications:
  • Suitable for welding various steels and aluminum.
  • Capable of root welding, filler passes, and cover passes.
Technical Advantages:
  • Reduces welding times by up to 50% compared to standard processes.
  • Offers flexibility in production with the ability to handle all material thicknesses.
Conclusion:
The Titan XQ puls welding machine is designed for high efficiency and precision, offering advanced control systems and innovative welding procedures.
Welding Management System: The ewm Xnet 2.0 system integrates Industry 4.0 concepts into welding production, enhancing productivity and resource efficiency.
Benefits: Includes cost savings, reduced heat input, minimal distortion, and improved weld aesthetics.
Additional Information: Emphasizes the importance of digital control and process stability in modern welding techniques.
Specifications: The Titan XQ puls welding machine offers a range of welding currents and voltages, supporting both gas and water torch cooling.
Options and Accessories: Includes a rotatable wire feeder, dust filter, and electronic gas flow control for efficient gas usage.
Standards and Compliance: Complies with IEC 60974-1, -2, -10 standards, ensuring safety and reliability.
Recommendations: Emphasizes the use of the EWM Xnet 2.0 system for error reduction and increased production efficiency.
Company Overview: EWM AG is a leading manufacturer of arc welding technology, emphasizing sustainable and innovative solutions.
Global Presence: EWM AG has a strong international presence with over 400 sales partners worldwide.
Core Values: Operates under the motto "WE ARE WELDING," highlighting their dedication to welding technology.
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Catalog excerpts

Welding 4.0 – Multi-process MIG/MAG welding machine-1

Welding 4.0 -Multi-process MIG/MAG welding machine 3 '“ // 5 Years transformer and rectifier ewm-warranty 3 shifts / 24 hours / 7 days 'For details visit vrww.ewm-group.com

 Open the catalog to page 1
Welding 4.0 – Multi-process MIG/MAG welding machine-2

Titan XQ puls – Multi-process MIG/MAG welding machine Allow us to introduce: Titan XQ puls Welding 4.0 – the future of welding Conquer the new dimension welcome to the world of welding 4.0 by EWM. The future of professional welding is networked, digital and paperless. These are the challenges of “Industry 4.0” and every company must face these sooner or later. The EWM group delivers welding companies the ideal solution with the new Titan XQ puls multiprocess MIG/ MAG welding machine and the Welding 4.0 welding management system ewm Xnet 2.0 first-class future-proofability, for even more efficient,...

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Welding 4.0 – Multi-process MIG/MAG welding machine-3

Create paperless WPS -assign WPS to component parts and welders A Efficiently create WPS and conveniently assign from the office according to quality assurance Component management for efficient manufacturing step-by-step to perfection Minimised riskof welding defects thanks to conve- ' ' nient and component-based allocation of WPS for each individual ^ PM welding torch with graphic display information directly on the workpiece ■ Conveniently save time reading and acknowledging the current welding task according to the welding sequence plan via welding torch on the workpiece

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Welding 4.0 – Multi-process MIG/MAG welding machine-4

Titan XQ puls – Multi-process MIG/MAG welding machine, System overview System overview Contents Multiprocess MIG/MAG welding machine, Titan XQ puls ersions V Titan 350 XQ puls 350 A (100% DC) Titan 400 XQ puls 400 A (80% DC) Titan 500 XQ puls 500 A (80% DC) Titan 600 XQ puls 600 A (40% DC) ■ as or water cooled G ■ ith separate wire feeder W ■ mpact with integrated o wire feed drive eFeed ■ Titan Drive XQ wire feeder PM welding torches Standard and function torch with and without graphic display and LED illumination of the join area

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Welding 4.0 – Multi-process MIG/MAG welding machine-5

Practical, phased operation concept Innovative welding processes The optimum arc for every application MIG/MAG: ■ forceArc XQ / forceArc puls XQ – high-performance arc with deep penetration ■ wiredArc XQ / wiredArc puls XQ – high-performance arc with penetration stabilisation through dynamic wire feeding ■ rootArc XQ / rootArc puls XQ – for perfect root welding coldArc XQ / coldArc puls XQ – minimises heat for thin metal sheet welding ■ Positionweld – for positional welding ■ Pulsed XQ and standard XQ arc ■ Welding 4.0 – ewm Xnet 2.0 welding management system Options, accessories

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Welding 4.0 – Multi-process MIG/MAG welding machine-6

Titan XQ puls – Multi-process MIG/MAG welding machine, individually configurable Titan XQ puls – A perfect series Wishful thinking becomes reality Maximum operating convenience, long service life and all pulse, standard and innovative welding processes optimised and included in the machine at no extra charge. The members of the Titan XQ family are taking a quantum leap in welding technology. Here, perfect weld seams are already pre-programmed for low- and highalloy steels and aluminium in all material thicknesses and all positions. Titan XQ puls compact Thanks to the many options and accessories...

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Welding 4.0 – Multi-process MIG/MAG welding machine-7

Titan XQ puls compact – with integrated eFeed wire feeder Consistently perfect results The Titan XQ puls compact, with its 350 A and 400 A models is ideal for welding booths, trade and training. In conjunction with the optional miniDrive intermediate drive, the action radius can be expanded to up to 30 m. Using our welding torch models with control function, you can operate the Titan XQ puls compact quite conveniently from your workplace. The integrated eFeed wire feeder increases operating convenience for every user and optimises results. Precise wire feeding has a positive effect on welding...

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Welding 4.0 – Multi-process MIG/MAG welding machine-8

Titan XQ puls – Multi-process MIG/MAG welding machine with mobile wire feeder Titan XQ puls – For even greater flexibility Ideal for demanding jobs If you are working on large components or in hard-toreach areas, the Titan XQ puls is the right welding machine for you. Its mobile wire feeder with integrated control gives you greater flexibility in application and range. This includes, for example, a wheel kit with large wheels, the heavy-duty set with a protective plate and stable crane suspension for even greater freedom of movement. With their wide range of options and accessories for the Drive...

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Welding 4.0 – Multi-process MIG/MAG welding machine-9

Drive XQ – brings all functions to the workplace Wire feeder, available in three practical, phased control variants ■ More detailed information from page 16 ■ Protective cap – doesn’t give dirt a chance Protects the entire control system against contamination and knocks ■ Easy opening of the protective cap, even with gloves, thanks to its ergonomically shaped gripping surface ■ Option: Rotatable wire feeder Very practical handle Ergonomic design ■ For effortless gripping even with gloves and safe movement of the machine ■ The workpiece lead or torch hose package can be hung from the overhang...

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Welding 4.0 – Multi-process MIG/MAG welding machine-10

Titan XQ puls – Multi-process MIG/MAG welding machine with two wire feeders Can be individually configured exactly to your needs Customised design: with or without gas cylinder holder for one or two cylinders, mains cable length up to 15 m, versions for two wire feeders and more. Option of two wire feeders – change welding tasks with no set-up time ■ Effortlessly change between two different wires and shielding gases, e.g. for welding solid and flux cored wires Safe crane transportation – levitation made easy ■ 4 rugged mounts (40 mm dia.) for easy hook-in or through connection of the crane harness...

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Welding 4.0 – Multi-process MIG/MAG welding machine-11

Gas cylinder holder on top – for a secure hold For single or double cylinders (optional) ■ Quick and easy securing of the shielding gas cylinder using straps with turnbuckles ■ Secure strain relief for intermediate hose packages using holders ■ Strain relief for intermediate hose package Gas cylinder holder for one shielding gas cylinder Gas cylinder holder at the bottom – a good position For single or double cylinders as standard Easy placement of the shielding gas cylinder thanks to the low, flat loading edge of the cylinder cart ■ ■ Torch cooling – large volume for great performance ■ Excellent...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.