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EWIKON Heißkanalsysteme GmbH
HPS III-S nozzles Ø 12 mm

HPS III-S nozzles Ø 12 mm

Product catalog summary

Overview: This document provides comprehensive specifications and assembly instructions for the HPS III-S Ø 12 mm hot runner nozzles, which are externally heated and utilize tip sealing technology. It covers standard and front installation methods, various nozzle versions, and gating geometries.

Specifications: The nozzles are designed for use with manifold systems and pressure pads. They come in different versions, including standard and extended screw-on gate bushes, with options for reinforced or high filler content materials. Dimensions and gate diameters for various configurations are specified.

Assembly Notes: Detailed instructions are provided for both standard and front installations, including the installation of nozzle heads and shafts. The document emphasizes that the gate diameter should be at least 0.5 mm smaller than the nozzle tip diameter for open tip nozzles.

Material Options: Material grade options are specified, particularly the W4 option for reinforced resins and high filler content resins, which is standard for screw-on gate bushes.

Recommendations: The document advises consulting EWIKON for different gate diameter requirements and stresses the importance of precise installation for optimal nozzle performance.

Specifications Details:
1. Standard nozzle geometry ranges from 2.0 mm to 4.0 mm in diameter, with an alternative ball geometry for rapidly freezing or reinforced materials.
2. For open tip inserts, the gate diameter must be at least 0.5 mm smaller than the nozzle tip diameter. Consultation with EWIKON is recommended for different specifications.

Procedures:
1. Prefabricate and harden the contour to 52 HCR, then machine the gate geometry and fit for the nozzle tip.
2. Installation options include using a gate bush or a screw-on gate bush.

Material Options:
1. Standard material (-V01) and wear-resistant material (-V02) options are available for different nozzle types.

Recommendations:
1. For dimensions greater than 150 mm, use locating bush 84007.
2. Ensure proper fitting and alignment during assembly to maintain form and location tolerances.

Ordering Information:
1. Ordering examples include specifying dimension X and type, such as 84008.050-V01/Ø2.0 for standard geometry.
2. For larger dimensions, specific locating bushes are recommended, such as 84007.050 for X=200 mm.

Catalog excerpts

Einzeldüsen Single nozzles Heißkanaldüsen · Nozzles Einbauhinweise Assembly notes Vorkammerbuchsen Gate bushes Alle Maße in diesem Katalog beziehen sich auf EWIKON Heißkanalkomponenten im aufgeheizten Betriebszustand Zentrierringe Angießbuchsen Locating rings Sprue bushings Verteilersysteme Manifold systems Übersicht Overview Allgemeine Einbauhinweise General Assembly notes Zubehör Accessories All dimensions in this catalogue refer to EWIKON hotrunner components in heate

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Einzeldüsen Single nozzles Heißkanaldüsen · Nozzles Außenbeheizt, mit Spitzendichtung Standardmontage 95408-V01 . . . Frontmontage 95409-V01 . . . Externally heated, with tip sealing technology Standard installation 95408-V01 . . . Front installation 95409-V01 . . . 1 Einzusetzen mit Druckstück 17537 für Verteiler 1 For use with pressure pad 17537 for manifold Verteilersysteme Manifold systems Zentrierringe Angießbuchsen Locating rings Sprue bushings Zubehör Accessories Allgemeine Einbauhinweise General Assembly notes

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Einzeldüsen Single nozzles Heißkanaldüsen · Nozzles Verteilersysteme Manifold systems Zentrierringe Angießbuchsen Locating rings Sprue bushings Außenbeheizt, mit Spitzendichtung Standardmontage 95408-V01 . . . Frontmontage 95409-V01 . . . Externally heated, with tip sealing technology Standard installation 95408-V01 . . . Front installation 95409-V01 . . . Gating geometries Nozzle insert with tip Kontur direkt im Einsatz (2) Kontur direkt im Einsatz mit Kugelkalotte (3) für schnellerstarrende oder verstärkte Materialien Vorkammerbuchse Standard Vorkammerbuchse mit Kugelkalotte für schnellerstarrende...

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Einzeldüsen Single nozzles Heißkanaldüsen · Nozzles -W4 For reinforced materials or materials with a high percentage of fillers X = Lower edge of nozzle body to article surface Verteilersysteme Manifold systems -W4 zur Verwendung bei verstärkten Materialien oder Materialien mit hohem Füllstoffanteil Zentrierringe Angießbuchsen Locating rings Sprue bushings -A Kontur direkt im Einsatz oder mit Vorkammerbuchse Contour directly in the insert or with gate bush 3 Kugelkalotte für schnellerstarrende oder verstärkte Materialien 3 Ball geometry for rapidly freezing or reinforced materials Allgemeine...

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m N CO o ~o c= 0 ® N CO C C LU CO

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Einzeldüsen Single nozzles Heißkanaldüsen · Nozzles Nozzle version -B1/B2 · -C1/-C2 -B1 Standard screw-on gate bush -B2 Schraubvorkammer mit Kugelkalotte für schnellerstarrende oder verstärkte Materialien -B2 Screw-on gate bush with ball geometry for rapidly freezing or reinforced materials Standard installation 95408-V01 . . . Front installation 95409-V01 . . . Nozzle insert with tip -C1 verlängerte Schraubvorkammer Standard -C2 verlängerte Schraubvorkammer mit Kugelkalotte für schnellerstarrende oder verstärkte Materialien -C2 Extended screw-on gate bush with ball geometry for rapidly freezing...

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HPS III-S 0 12 mm HPS III-S 0 12 mm Heiftkanalduse Version -D ■ -E ■ -F Nozzle version -D ■ -E ■ -F -D Kontur direkt im Einsatz oder mit Vorkammerbuchse Standard Standardmontage 95408-V01 . . . Frontmontage 95409-V01 . . . Dusenspitze offen 0 4,0 mm Anspritz-0D: min. 3,5 mm, max. 5,0 mm -D Contour directly in the insert or with gate bush standard Standard installation 95408-V01 . . . Front installation 95409-V01 . . . Open tip 0 4.0 mm Gate-0D: min. 3.5 mm, max. 5.0 mm -E Schraubvorkammer Standard -E Standard screw-on gate bush Standard installation 95408-V01 . . . Front installation...

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Einzeldüsen Single nozzles Heißkanaldüsen · Nozzles Verteilersysteme Manifold systems Zentrierringe Angießbuchsen Locating rings Sprue bushings Allgemeine Einbauhinweise General Assembly notes

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Einzeldüsen Single nozzles Heißkanaldüsen · Nozzles Assembly notes 1 Fixierung der Düse für den Spitzenwechsel im Werkzeug 1 Locating pin when tip inserts need to be exchanged in mould 2 Installation with gate bush 3 Installation with screw-on gate bush or directly in the insert Verteilersysteme Manifold systems Installation nozzle heat and shaft Standard installation 95408-V01 . . . 3 Einbau mit Schraubvorkammer oder direkt im Einsatz Zentrierringe Angießbuchsen Locating rings Sprue bushings Einbau Düsenkopf und -schaft Standardmontage 95408-V01 . . . Zubehör Accessories Allgemeine Einbauhinweise...

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Einzeldüsen Single nozzles Heißkanaldüsen · Nozzles Assembly notes 1 Installation with gate bush 2 Einbau mit Schraubvorkammer oder direkt im Einsatz 2 Installation with screw-on gate bush or directly in the insert Zentrierringe Angießbuchsen Locating rings Sprue bushings Installation nozzle heat and shaft Front installation 95409-V01 . . . Verteilersysteme Manifold systems Einbau Düsenkopf und -schaft Frontmontage 95409-V01 . . . Zubehör Accessories Allgemeine Einbauhinweise General Assembl

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HPS III-S 0 12 mm Assembly notes Installation geometry in the gate area contour directly in the insert 95408-V01 . . . -A (-W4) ■ 95409-V01 . . . -A (-W4) 1 Standard geometry: 0D = 2.0 mmm, max 4.0 mm 2 With ball geometry for rapidly freezing or reinforced materials, 0D = 2.0 mm, max 4.0 mm UJ (0 HPS III-S 0 12 mm Einbauhinweise Einbaugeometrie im Anspritzbereich Kontur direkt im Einsatz 95408-V01 . . . -A (-W4) ■ 95409-V01 . . . -A (-W4) 0 D) (D <2 □> .£ O) -ft g -£= 1 Standardgeometrie: 0D = 2,0 mm, max. 4,0 mm -t—1 ~~~ 0 3 2 mit Kugelkalotte fur schnellerstarrende oder verstarkte Materialien,...

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HPS III-S nozzles Ø 12 mm

HPS III-S nozzles Ø 12 mm

Catalog excerpts

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