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HPS-C 2011

HPS-C 2011
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HPS-C 2011

Product catalog summary
Overview: The document provides comprehensive information on the HPS-C series hotrunner controllers, designed for 230 V and 5 V systems. It includes details on various models, their functions, technical specifications, and features.
Controller Functions: All models feature thermocouple and load error detection, overcurrent shutdown, softstart/ramp, manual/pulse operation, auto mode, temperature unit switch, load current display, and password protection. Advanced models offer additional features such as mould memory, compound heat-up, diagnosis function, data recording, phase control, group function, error and event logging, substitute sensor operation, language selection, and diagram recording.
Model Descriptions:
  • HPS-C-ONE: A single-zone controller for 230 V systems with a compact design, programmable soft start, and easy operation, supporting up to 2300 W.
  • HPS-C-SLOT: Suitable for low-cavity applications with 2, 4, or 6 control zones, featuring a programmable soft start and optional central control unit.
  • HPS-C-MULTI 6: A modular multi-zone controller for standard applications, available in 6, 12, 24, or 36 zones, with mould memory and optional wire test for error diagnosis.
  • HPS-C-PRO: A high-tech control system with touchscreen operation for up to 96 control zones, offering extensive diagnostic functions and logging capabilities.
  • HPS-C-E: Controllers for 5 V systems with modular design, heating current monitoring, and manual mode operation in case of thermocouple failure.
Technical Specifications: All controllers are housed in metal, powder-coated enclosures, supporting a power supply of 230/400 V AC. They feature contactless semiconductor power output, self-optimizing control accuracy better than 1°C, and a control range of 50 - 500 °C. Operating temperature is between 10 - 40 °C.
Accessories: The document lists accessories such as power and thermo cables, signal cables, and conduit boxes for various configurations and applications.
Conduit Boxes: Available in 0° and 90° configurations with specific item numbers for identification.
Thermocouple Connectors: Specified with a 0° orientation and a length of 2.5 meters, along with their respective item numbers.
Power/Thermo Sockets: Detailed by the number of zones (1-zone, 5-zone, 8-zone, 12-zone, and 16-zone) and configurations (flat or high), each with unique item numbers.
Spare Parts: A comprehensive list includes transformers, SR-modules, combined modules, connecting clips, fuse holders, and various controller boards, each associated with specific item numbers and compatible models.
Contact Information: EWIKON Heißkanalsysteme GmbH's contact details are provided for further inquiries.
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Catalog excerpts

HPS-C 2011-1

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HPS-C 2011-2

Overview of controller functions Controller function Thermocouple error detection Load error detection Overcurrent shutdown Softstart / Ramp Manual / Pulse operation Auto mode Decrease function °C / °F switch over Load current display % display Increase function Password protection Alarm input / output Mould memory Compound heat-up Diagnosis function / Wire Test Data recording Phase control Group function Error logging Event logging Substitute sensor operation Language selection Diagram recording EWIKON standard Additional function Optional 2

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HPS-C 2011-3

Description of controller functions % display Indicates the current output in %; e.g. 50 % = half output. Load error detection Indicates potential errors regarding the connected heating circuit. °C / F switch over Selection of temperature unit (Celsius or Fahrenheit) via parameter menu. Mould memory For storing all settings of a connected hotrunner mould. Alarm input / output Interface to machine via switching contacts; e.g. alarm indication or decrease. Overcurrent shutdown Shutdown if the set max load current is exceeded. Auto mode If this function is activated, the average output is used for...

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HPS-C 2011-4

Controllers for 230 V hotrunner systems Control zone HPS-C-ONE For single-zone control Product features + Benefits • One control zone, maximum 10 A • Cost-effective compact unit • Programmable soft start • Easy to operate, clear display of process values

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HPS-C 2011-5

Technical data Housing: Metal housing, powder-coated Power supply: Power output: max 10 A per zone, contactless semiconductor, zero-switching Control accuracy: Control range: Operating temperature: Setpoint and actual value for all zones (°C oder °F) Power output in A or % Alarm indicators for temperature (over temperature, low temperature), current (overcurrent, open load), earth fault and thermocouple (break, reverse polarity) Item numbers and accessories 1-zone 69000.001 Power thermo cable 3 m Power thermo collective socket Width / Height / Depth All controllers are available in different...

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HPS-C 2011-6

Controllers for 230 V hotrunner systems Control zones HPS-C-SLOT The slide-in controller system for low-cavity applications Product features + Benefits • Flexible slide-in technology, easy replacement of controller modules • 16 A power unit integrated • Programmable soft start • Easy to operate, clear display of process values Option: Central control unit The optional central control unit occupies one slot of the controller housing and allows the central operation of any number of controller modules. All functions are accessible via the central control unit or on the controller modules. The settings...

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HPS-C 2011-7

Technical data Housing: Metal housing, powder-coated Power supply: Power output: max 16 A per zone, contactless semiconductor, zero-switching Control accuracy: Control range: Operating temperature: Control module display: - - - Setpoint and actual value for all zones (°C oder °F) Power output in A or % Alarm indicators for temperature (over temperature, low temperature), current (overcurrent, open load), earth fault and thermocouple (break, reverse polarity) Item numbers and accessories 2-zone 69000.002 Power collective socket Power cable 230 V + Thermo high 63010.009 flat 63010.001 Thermo collective...

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HPS-C 2011-8

Controllers for 230 V hotrunner systems Control zones HPS-C-MULTI 6 The compact multi-zone controller for standard applications Product features + Benefits • Modular design, easy maintenance • Thermocouple and heating current monitoring • Programmable soft start • Mould memory Option: Wire Test (WT) This diagnosis functions scans the mould and reports errors such as reverse polarity of thermocouple or faulty mould wiring. Wire test is available for 12-, 24- and 36-zone controllers.

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HPS-C 2011-9

Technical data Housing: Metal housing, powder-coated Power supply: Power output: max 16 A per zone, contactless semiconductor, zero-switching Fe-CuNi Type J or L / NiCr-Ni Type K Control accuracy: Control range: Operating temperature: - Alarm outputs: 2 changeover contacts - Control inputs: 2 signal inputs (NO) - Data interface: for SUB-D plug 9-pin Setpoint and actual value for all zones (°C oder °F) Power output in A or % Alarm indicators for temperature (over temperature, low temperature), current (overcurrent, open load), earth fault and thermocouple (break, reverse polarity) Item numbers...

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HPS-C 2011-10

Controllers for 230 V hotrunner systems Control zones Two housing versions HPS-C-PRO controllers up to 36 control zones come with a compact housing for table top set-up. Starting from 48 control zones a housing with lockable castors is used. HPS-C-PRO The high-tech control system with comfortable touchscreen operation Product features + Benefits • Highest control accuracy • Comfortable touchscreen operation with clear display of all relevant parameters • Extensive diagnosis functions • Error and event logging • Diagram recording function for all process data

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HPS-C 2011-11

Technical data Housing: Metal housing, powder-coated (with lockable castors for 48 - 96-zone versions) Aluminium housing powder-coated with touchscreen Power supply : Power output: max 16 A per zone, contactless semiconductor, zero-switching Fe-CuNi Type J or L / NiCr-Ni Type K Control accuracy: Control range: Operating temperature: - Alarm outputs: 2 changeover contacts - Control inputs: 2 signal inputs (NO) - Data interface: for SUB-D plug 9-pin - Printer interface: USB, Ethernet Operation, display: - Permanent display of setpoint and actual values plus power outputs for all zones 1 piece per...

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HPS-C 2011-12

Controllers for 5 V hotrunner systems Control zones Controllers with SR slide-in controller modules for 5 V hotrunner systems Product features + Benefits • Modular design, easy maintenance • Heating current monitoring and control for all zones • Decrease function manually or by external contact • Thermocouple monitoring • Manual mode in case of thermocouple failure or operation without thermocouple

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.