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CASM 100 - Operating manual

CASM 100 - Operating manual
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CASM 100 - Operating manual

Product catalog summary
General Information
This manual provides guidelines for the safe and efficient operation of the CASM-100 actuator. It emphasizes the importance of compliance with safety instructions to ensure workplace safety. Symbols and signal words are used to indicate hazard severity.
Limitation of Liability
The manufacturer is not responsible for damages from misuse, unauthorized modifications, or unapproved spare parts. Technical modifications may be made to improve usability.
Safety
The device is intended for specific industrial applications and should not be used outside its intended purpose. Owners must ensure compliance with safety regulations and provide necessary training and protective equipment.
Technical Data
The operating temperature range is -40 to +50°C. Detailed technical data is available in the appendix.
Structure and Function
The manual describes the CASM-100 actuator's components and accessories, including sensor mounting and motor direction during cylinder extension.
Installation and Initial Operation
Guidelines for installation location selection, pre-operation inspections, and detailed installation instructions are provided. Instructions for motor adapters, recommended motors, and gearbox installations are included.
Operation
Operational safety measures, procedures for device operation, and pre-use actions are outlined. Detailed installation instructions for various components are provided.
Maintenance
A maintenance plan includes cleaning, sealing checks, visual inspections, and relubrication intervals. Post-maintenance measures and regular checks are detailed.
Malfunctions
A table of potential malfunctions and steps for resuming operation after fixing issues is provided.
Dismantling and Disposal
Instructions for dismantling the CASM-100 and proper disposal methods are included.
Appendix
Contains technical drawings and data sheets for further reference.
Specifications and Technical Data
Specifications emphasize maintaining an outside temperature below 60°C for longevity. Product labels provide essential information such as type designation, serial number, manufacturing date, and a QR code.
Structure and Function
The CASM-100 is a mechanical drive used in factory automation for dynamic center compression or traction movement. It consists of a linear unit powered by a motor, transforming rotational motion into linear motion. Key components include a push tube, motor adapter, and optional accessories like a gearbox and sensors.
Delivery, Packaging, and Storage
Proper handling during transport is crucial to avoid damage. The actuator should be stored in its original packaging in a dry, dust-free environment, away from UV radiation and aggressive media. Storage temperature should range from -40 to 50°C with a maximum humidity of 95% without condensation.
Installation and Initial Operation
Installation should be performed by qualified personnel, ensuring the actuator is not exposed to strong UV radiation or corrosive environments. Proper fastening and alignment are critical to prevent injury and material damage. Initial inspections by a professional electrician are required before operation.
Operation and Safety
Safety precautions include ensuring no persons are in the stroke area during operation and adhering to maximum permissible operating parameters. Additional safety features are recommended to prevent accidents in case of actuator failure. Regular maintenance checks are advised to monitor wear and prevent overheating.
Installation Instructions
Detailed instructions are provided for installing motor adapters, recommended motors, and coupling installations. The document specifies screw sizes and tightening torques for different Siemens motor types, ensuring proper assembly and operation.
Specifications and Procedures
The document provides detailed instructions for assembling and maintaining the CASM-100 linear actuator. It includes steps for tightening screws, placing seals, and using the manual override feature of the gearbox. The manual override is accessible via a hexagonal key and can be used during power failures or for manual adjustments.
Maintenance Guidelines
Maintenance tasks are categorized by frequency: daily, monthly, semi-annually, and annually. Daily tasks include checking for visible damage and cleaning. Monthly tasks involve checking the tight fit of components and relubrication intervals. Annual tasks include checking labels, seals, and relubrication. Cleaning should be done with pH-neutral water and without aggressive agents.
Relubrication
Relubrication intervals and procedures are specified for different CASM-100 models. Only Berutox FH 28 EPK/II grease from Carl Bechem G.m.b.H. should be used. The document provides specific measurements for relubrication positions and intervals.
Malfunctions and Repairs
The document outlines potential malfunctions, their causes, and repair procedures. It emphasizes that most repairs should be performed by qualified personnel and warns against customer attempts to repair the actuator. A malfunction table provides guidance on who can perform repairs and how.
Dismantling and Disposal
Dismantling should be performed by qualified personnel, following safety precautions to prevent injury. Disposal should comply with local regulations, with components recycled appropriately. Electronic waste and lubricants require special disposal methods.
Appendix
The appendix includes technical data and contact information for further inquiries. It notes that product specifications may change without notice and emphasizes the proprietary nature of the document's content.
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Catalog excerpts

CASM 100 - Operating manual-3

7.5.7 Parallel gearbox and motor adapter installation ... 19 Read this manual before installing, operating or maintaining this actuator. Failure to follow safety precautions and instructions could cause actuator failure and result in serious injury, death or property damage.

 Open the catalog to page 3
CASM 100 - Operating manual-4

1.1 Information about this manual This manual provides important information on how to work with the actuator (also called device or drive) safely and efficiently. The manual is part of the device, must always be kept in the device’s direct proximity and should be available for person- Indicates a dangerous situation, which will lead to death or serious personal injury, if the precautionary measures are ignored. WARNING Indicates a dangerous situation, which can lead to minor or moderate injury or property damage, if the precautionary measures are ignored. nel to read at any time . All personnel...

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CASM 100 - Operating manual-5

All information and notes in this manual were compiled un- The CASM-100 linear actuator is not meant to be repaired by present status of technology and our years of knowledge void without notice if any screws on the linear actuator have der due consideration of valid standards and regulations, the and experience. The manufacturer will not be liable for damage resulting from: • disregarding this manual • unintended use • employment of untrained personnel • unauthorized conversions customer personnel . All warranty and service claims become been loosened or removed (⮑ 9 Malfunctions, page 24)....

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CASM 100 - Operating manual-6

This chapter provides an overview of all important safety precautions for protection of personnel as well as safe and trouble-free operation. Disregarding this manual and the safety precautions specified therein may result in increased risk of serious injury or death. 2.1 Intended use The device has been designed and built exclusively for its intended purpose as described in these instructions. The device is only to be used as a dynamic centric com- pression or tensile-loaded lift. It will be implemented in industrial and construction technology applications. WARNING Risk from misuse! Any utilization...

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CASM 100 - Operating manual-7

2.3 Personnel requirements WARNING Improper installation, operation and maintenance can result in serious injury, death or property damage. Use only qualified, trained personnel (as described below) who have read, understand and follow these instructions. 2.3.1 Qualifications The following qualifications are specified for different areas a way that a disruption of the power supply or the reactivation of the power supply after a power disruption cannot cause a hazardous situation for persons and objects. The emergency shut-off system must always be easily accessible. The processor must decide...

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CASM 100 - Operating manual-8

The technical data (dimensions, weight, output, connection values, etc.) can be found in the drawings and data sheets at the end of this manual (⮑ 11 Appendix, page 27). 3.1 Operating conditions Environment Information Temperature range Relative atmospheric humidity, maximum (no build up of condensation) The gearbox product label can only be found on the prod- uct, if the gearbox (e.g. inline gearbox, spur gearbox) was ordered separately. If the actuator was ordered with a gearbox, the main product label contains all information (⮑ The outside temperature of the actuator should not exceed 60°C....

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CASM 100 - Operating manual-9

4.1 Brief description The CASM-100 (see image below) is a mechanical drive designed to work in factory automation. The drive is used exclusively for dynamic center compression or traction movement. 4.2 Direction of motor during extension of the cylinder The linear unit (7) is powered thru a coupling (5) by a motor (6). The motor (6), in direct drive, set in motion either a ball or a roller screw system. Via the screw mount, the system transforms the rotation of the motor (6) into a linear motion of the actuator. The push tube (8) and the other accessories transmit the ac- tuator power in the...

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CASM 100 - Operating manual-10

4.4 Sensor mounting • Sensor can be inserted in two slots s on the CASM-100 electro cylinder (see image below). • Install the sensors: the sensors can be inserted into the slots from above. The cable ends should lead into the drive direction. Push the sensors to their approximate positions in the slots of the cylinder body. Tighten the fixing screws on the limit switches slightly and lead the cable along the profile slots.

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CASM 100 - Operating manual-11

5.0 Delivery, packaging and storage 5.1 Safety information for 5.3 Returning actuator to transport the manufacturer NOTICE Damage due to improper transporting Significant material damage can occur in conjunction with improper transport. Therefore: • Proceed carefully during the unloading and delivery of the packaged items to its final destination and comply with the information shown on the packaging. • Only remove the actuator from its packaging right before installation. • Note storage requirements if actuator needs to be returned to the manufacturer (see 5.5 Storage, page 17). Proceed as follows...

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CASM 100 - Operating manual-12

EWELLIX 5.5 Storage Pack the actuator in its original packaging for storage. • Do not store outside. • Storage should be dry and dust-free. • Keep away from any aggressive media. • Protect from UV radiation. • Avoid mechanical vibrations. • Storage temperature: -40 to 50 °C. • Relative atmospheric humidity: max. 95% (no build up of condensation). • To store longer than three months, check the general condition of all parts of the packaging on a monthly basis. If necessary, refresh or renew the conservation. It is possible that there are notices on the packaging concerning storage which go beyond...

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CASM 100 - Operating manual-13

6.0 Installation and initial operation Authorized personnel The installation and initial operation may only be conducted by qualified personnel. WARNING Risk of injury and material damage due to incorrect installation of the accessories Therefore: • Optional devices may only be installed in accordance with their respective instructions. The CASM-100 Linear actuator (see image below) is at- tached to two elements via the push tube and the mounting accessories. 1. Assemble the motor onto the linear unit if the product is not premounted (⮑ 7.5 Installation instruction CASM100, page 16). 2. Screw...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.