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CASM 100 - data sheet

CASM 100 - data sheet
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CASM 100 - data sheet

Product catalog summary
Overview: The CASM-100 electric cylinders are designed for high modularity and performance, suitable for a wide range of applications in automation and heavy machinery industries. They offer a modular platform that allows customization at the component level, providing optimal solutions for various power and performance requirements.
Features:
  • High modularity with ball-screws or roller-screws.
  • Inline and parallel gearboxes with standardized interfaces.
  • High precision and repeatability with a wide range of accessories.
Benefits:
  • Suitable for diverse applications with varying power and lifetime needs.
  • Optimal lifetime even under high forces.
  • Compatible with AC and servo motors, offering accurate positioning and flexible mounting options.
Product Description: Ewellix's CASM-100 platform replaces hydraulic solutions with a modular electric cylinder system. Customers can configure their actuators using an online configurator, ensuring no impact on lead time due to standard component assembly. The system supports various space and performance requirements with inline and parallel gearboxes and motor adapters.
System Overview: The CASM-100 system includes components like front attachments, housing, bearings, gearboxes, and motor adapters, all connected through standardized interfaces to ensure seamless integration and functionality.
Performance Overview: The document provides detailed performance data for different linear units and motor adapters, highlighting maximum forces, speeds, and torque capabilities.
Motors: The system supports Siemens servo motors with differential resolvers or multi-turn encoders, and a Drive-CLiQ interface. The motor adapter module allows the use of various motors, ensuring compatibility across the CASM-100 range.
Gearboxes: Inline and parallel gearboxes are available, with the latter offering manual override functionality. Gearboxes are maintenance-free and provide various gear ratios to meet application needs.
Technical Data: Detailed technical specifications are provided for linear units, including maximum forces, speeds, screw types, and environmental conditions.
Conclusion: The CASM-100 offers a highly customizable and efficient solution for replacing hydraulic systems in industrial applications, with extensive support for different configurations and performance requirements.
High Performance Actuator Overview: The document provides detailed specifications and configurations for the CASM-100 series high-performance actuators. It includes information on various components, mounting options, and technical data.
Specifications:
  • Screw Types: Options include BA (Ball screw 32×10), BB (Ball screw 40×10), BC (Ball screw 40×20), and RA (Roller screw 30×10).
  • Stroke Lengths: Standard lengths range from 100 mm to 2000 mm, with custom lengths available upon request.
  • Push Tube Material: Steel E355, chrome plated, Ø55.
  • Front and Rear Housing: Made of aluminum with various mounting options and bearing sets (DGBB or ACBB).
  • Protection Tube: Aluminum with different orientation options (90°, 180°, 270°, 0°).
  • Sealing and Lubrication: IP54S with wiper and gasket; lubrication options for temperatures -40°C to +50°C.
  • Anti-Rotation: Available with or without anti-rotation feature.
Performance Data:
  • Continuous and Peak Forces: Vary by model, with continuous forces ranging from 1.2 kN to 25.6 kN and peak forces up to 75.5 kN.
  • Dynamic Load Capacity: Up to 106 kN depending on the model.
  • Max Linear Speed and Acceleration: Speeds up to 750 mm/s and acceleration up to 12 m/s².
  • Duty Cycle: 100% for all models.
Mechanical and Electrical Data:
  • Screw Diameter and Lead: Ball screws with diameters of 32 mm or 40 mm and leads of 10 mm or 20 mm.
  • Efficiency: Ranges from 73% to 80%.
  • Motor Type: Servo motors with nominal voltage of 600 V DC.
  • Environmental Standards: Operates in ambient temperatures from -40°C to +50°C with a maximum humidity of 95%.
Mounting and Orientation:
  • Mounting Positions: Various options for front plate, foot mount, and protection tube orientation.
  • Motor and Gearbox Orientation: Can be adjusted in 90° steps, with specific limitations for certain configurations.
Accessories:
  • Rod Ends and Clevises: Available in different sizes according to DIN8132 standard.
  • Pivot Attachments: Ordering keys provided for specific configurations.
Conclusion: The CASM-100 series actuators offer versatile configurations and robust performance for various industrial applications. The document provides comprehensive technical data and ordering information to assist in selecting the appropriate actuator setup.
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Catalog excerpts

CASM 100 - data sheet-1

High modularity Long strokes Parallel spur gearbox Ball and roller screw technology

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CASM 100 - data sheet-2

High Performance Actuator Features • Electric cylinder with high modularity • Ball-screws or roller-screws • Inline and parallel gearboxes • Standardized interfaces • High level of precision and repeatability • Wide range of accessories Benefits • For a wide range of applications with different power and lifetime requirements • Optimal lifetime even at very high forces • Mechanically fits most of the applications • Fits AC motors and servo motors • Accurate positioning (depends on the feedback system of the motor) • High level of flexibility in mounting the cylinders

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CASM 100 - data sheet-3

Product description steps. Since the cylinders are assembled with standard components, any customer defined configuration will not in- Ewellix developed an innovative modular electric cylinder fluence the lead time. platform to address most of the applications in the automa- To meet any space and performance requirements, Ewellix tion and heavy machinery industries, mainly replacing hy- provides inline and parallel gearboxes as well as AC and draulic solutions. In this new design, instead of limiting the servo motors. All motors are equipped with specific adapters selection on the “linear unit...

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CASM 100 - data sheet-4

System overview The CASM-100 modular system comprises different components that are connected to each other through standardized interfaces. Each component provides a unique function for the complete system and is connected as shown below. 1. Front attachment: mechanical connection between the actuator tube and the moving part of the application. It is screwed to the push tube through the standard male thread. 2. Front housing: component that supports the push tube, through a dedicated bushing, also including the front sealing package 3. Bearing housing: component that contains the set of ball...

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CASM 100 - data sheet-5

EWELLIX Performance overview of linear units Linear unit Performance overview of actuators Linear unit Motor Adapter Fc0

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CASM 100 - data sheet-6

High Performance Actuator EWELLIXMotors Servo motors The Siemens motors provided by Ewellix come with a differential resolver or multi-turn encoder, a shaft-end with keyway and a holding brake. In addition, they are equipped with a Drive-CLiQ interface. A rotating plug adapter simplifies the connection and cable routing in all installation positions. For more information, please visit the following sites: Motor: www.siemens.com/motors Frequency converters: www.siemens.com/sinamics Automation systems: www.siemens.com/simotion Controls: www.siemens.com/simatic Engineering software: www.siemens.com/sizer...

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CASM 100 - data sheet-7

EWELLIX Dimensional drawing Motor Motor adapter Third party motors In order to attach your preferred motor to the gearbox, Ewel-lix offers tailor made solutions within the specifications be-low.For motor specifications which are not covered by the specifications below, please contact Ewellix. Limitation valid only with the parallel gearbox CAM-GS

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CASM 100 - data sheet-8

High Performance Actuator Ordering key Servo motor CASM-MS - 00 - A1 1 Motor option O Delivery without motor B Motor supplied and mounted by SKF Motor Type-

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CASM 100 - data sheet-9

EWELLIX Gearboxes Inline gearbox Inline gearboxes consist of a housing which fits on one side to the linear unit and on the other side to the motor adapter with the matching coupling. The coupling can be pushed on the shaft of the linear unit and locked by a screw. The counterpart of the coupling is delivered with the motor adapter. The inline gearbox transmits the motor torque (max. 150 Nm) directly to the linear unit with a gear ratio 1:1 and is maintenance-free.

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CASM 100 - data sheet-10

High Performance Actuator EWELLIX Parallel gearbox Parallel gearbox consists of one housing which fits on one side to the linear unit and on the other side to the motor adapter with the matching coupling. The coupling is already mounted on the input shaft of the gearbox and locked by a screw. The counterpart of the coupling is delivered with the motor adapter. The parallel gearbox transmits the motor torque through three stage spur gear directly to the linear unit (max. output torque 300 Nm). Three gear ratios are available and it is maintenance free. Gearbox type CAM-GS-CBA-XX CAM-GS-CCA-XX...

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CASM 100 - data sheet-11

Complete actuator Motor+Motor adapter Linear unit

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CASM 100 - data sheet-12

Examples of linear unit, parallel gearbox and IEC AC motor combinations The table below is a guidance to understand the performance levels that can be reached by using CAM-GS gearbox with standard IEC AC asynchronous motors, in terms of maximum dynamic axial force and linear speed. In particular, by selecting the desired force and speed range, it's possible to quickly see which combination of screw, gearbox and asynchronous AC motors fulfills the application needs. This is a generic guidance, while the detailed performance values of each mentioned combination should be calculated. i = Gear reduction...

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CASM 100 - data sheet-13

Type: I Inline S Parallel (Spur gear) Gear size A Inline Servo B Inline AC C Parallel (Spur gear) Ratio A 1:1 (Inline) B 3,89:1 (Only for parallel) C 9,82:1 (Only for parallel) D 24,95:1 (Only for parallel) Housing Material A Aluminium Attachment1) 0 No B Rear 0° (Only for parallel) C Rear 90° (Only for parallel) Accessories 0 No B Brake (Only for parallel) 1) Mounting position parallel gearbox rear attachment The 0° reference for the parallel gearbox rear attachment is the gearbox itself. The rear attachment can be turned in 90° step.(⮑ fig. 4). Gearbox orientatio

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CASM 100 - data sheet-14

Complete actuator combinations The built-in modularity of the CASM-100 actuator allows cus- To create the optimal actuator combination for your applica- tomers to create tailor-made solutions through a vast num- tion, the CASM-100 configurator is the best supporting tool. The software is available on www.skf.com/actuator-select in Considering the different types and sizes of screws, gear- boxes, motors, push tubes, bearing units, sealing kits and attachments available, hundreds of combinations are possible. Each of them can deliver a unique performance to fulfill even the most demanding application...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.