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Step Motor Technology & Applications

Step Motor Technology & Applications
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Step Motor Technology & Applications

Product catalog summary
Step Motor Technology Overview
The document provides a comprehensive overview of step motor technology, focusing on its characteristics, driving modes, and applications. Step motors are positioning actuators that move in discrete steps, typically 200 mechanical positions of 1.8 degrees per turn. They can be controlled in an open-loop scheme without feedback devices, although encoders or position sensors can be used for feedback.

Open Loop and Closed Loop Drivers
Open loop drivers have improved significantly due to advancements in digital electronics, allowing step motors to operate without feedback devices. Closed loop drivers, on the other hand, are effective competitors to geared brushless motors in high precision, low-speed applications.

Driving Modes
Step motors can have four or eight leads. Four-lead steppers fit bipolar drives, while eight-lead steppers can be connected in series or parallel. The document also compares stepper motors with brushless motors, highlighting differences in winding sequences, torque-speed characteristics, and position stiffness.

Advantages and Applications
Stepper motors are ideal for low-speed direct drive applications due to their high torque production and elimination of mechanical gear reduction. They are cost-effective solutions for applications such as rotary motion, linear leadscrew drive, and tangential direct drive.

Performance and Power Rating
The document discusses the importance of velocity, acceleration, duty cycle, and dwell time in defining the right motor and drive. It also covers holding torque, which specifies the maximum load torque a motor can handle without rotating, and power rating, which is influenced by voltage and current changes.

Heating Considerations
Motor dissipation results from the overdrive required for high-speed performance. The document explains the power balance and efficiency of motors, as well as the impact of insulation class on maximum allowable motor temperature.

Motor Sizing and Selection
Proper motor sizing involves identifying the motion transmission situation, computing the motor's torque rating, and selecting the appropriate motor based on speed-torque characteristics. Considerations include motor to load inertia ratio and gearbox features.

Conclusion
The document concludes with a discussion on optimized thermal and magnetic design for highest torque, and the importance of dynamic and static load characteristics in motor performance.
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Catalog excerpts

Step Motor Technology & Applications-2

The stepmotor isa positioning actuator designed toproduce motionin stepsӔ (basically200 mechanical positionsof 1.8 degreesper turn) The stepmotor can be controlledin anopen loop scheme without anyfeedback device. An encoderor a position sensorcan be used asposition feedback. Stepmotordrives supplythewinding currents necessaryto movethe motoraccording to stepcontrolpulses. >

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Step Motor Technology & Applications-4

Thestepperdirect driveis an effective competitorofgeared brushlessmotor in highprecision low speed actuators MC E M G L ED > Backlash MC= Master controllerD = Drive G =GearE =Shaft encoderL =Load StepperBrushless MC M L ED > Backlash size="-1">

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FOUR LEADS / CLAMPSsteppersfit twotransistorbridges bipolar drives (right) EIGHT LEADS / CLAMPS stepperscan beconnected tothe drive in a seriesor parallel windingsconnection >

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Step Motor Technology & Applications-12

The motordissipation is basicallytheresultof the overdriverequired forhighspeed performances The overdrive (OVD)is defined asthe ratiobetweenthesupplyDC busvoltageand the motorvoltagerating (R*I) MotorsPowerbalance Pin =Pd+P > M Pd=Pcu+Pfe+Pm Pcu= R*IҲ Pfe=dependingonmotors speedand OVD Efficiency= P > M / Pin >

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Themaximum allowablemotor temperatureis limited bytheinsulation materials usedinside the motor > Motor temperature =Pd*Rt+TaWhere Pd isthe powerdissipated bythe motorduringthe workingcycle >

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NEMAFlange sizes HoldingTorque ranging from0.045Nmupto30Nm SplashproofӔ, Heavy DutyӔ and IP55Ӕversions available with different shaft dimensions Best performance/price ratio >

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Step Motor Technology & Applications-17

Optimized ThermalDesign Magneticdesign for highest torque High torqueball bearings characteristics >

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Step Motor Technology & Applications-20

2.Computethemotors torquerating:A motormust be able to:?Overcome any frictional loadin theapplication ?Start and Stop the totalinertia load including its rotor inertia >

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3.Fromthemaximum torqueandactual speed:usingthemotors speed-torque characteristics selectthepropermotorto be usedIn the motordefinitiononemust consider:-motorto load inertiaratio -gearbox features >

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