DCPM solution for digital management of rotary labelling machines plates
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Introduction The application needs for the use of a GWC controller and of AC synchronous servo-motors with 50 polar torques and integrated electronics of SM2A series. DCPM Solution for digital management of a rotary labelling machines Components’ scheme • Type of motor for plate’s movement: servo-motor with high number of poles and integrated electronics. • Full speed of the plate’s motor: each plate can reach a 1500 rpm speed. Digital management of plates ● Main characteristics: √ Up to 32 supported plates √ Plate’s programmable electronic cam √ Homing controls √ Advanced modality of orientation Profibus DP / Devicenet CANbus √ Product presence (no product no motion) √ Fast and easy conguration Optional HMI DCPM Configurator Technical Support √ Compact size √ Remote support on Web √ Easy integration with machine’s PLC (if required). ELETTRONICA PER AUTOMAZIONE INDUSTRIALE Via del Commercio, 2/4 -9/11 Loc. S. Grato - Z.I. 26900 - LODI (LO) - Italy Tel. 0039 0371 412318 - Fax 0039 0371 412367 email infoever@everelettronica.it www.everelettronica.it • Cam profile of the plate: the profile of electronic cam can be set up by a specific software interface. • Homing function of the plate: it can be activated at a specific angle of the caruosel. As homing signal can be used the signal of zero integrated in SM2A drive or an external sensor that notice the plate’s position. • Centering function: it can be activated at a specific angle of the caruosel and there are two modalities that can be selected: a) nick research on the product. b) label research on the product and positioning to the center of the label. • Orientation function: it can be activated at a specific angle of the carousel. It is possible to program up to 3 orientations managed by as many input connected to GWC controller. • Presence of the product function: it can be activated at a specific angle of the carousel. If the product hasn’t been detected (GWC input), the plate stops until the following carousel orientation. • Absolute Encoder Option: it is supported the use of an absolute encoder with CANopen interface to survey the position of the carousel during the starting. Operating mode The “DCPM Configurator”, beside allowing a simple and fast configuration of the system, provide the possibility of a remote support on Web. Here below are described the characteristics of the plates control solution Digital Carousel Plate Management: • Number of controllable plates: can be created and controlled systems from 1 to 32 plates. GWC controller can operate as isolated standalone unit or interface with machine’s PLC through the following bus: • Profibus DP • Devicenet • Modbus RTU • Ethernet The whole system can be configurated in a fast and simple way thanks to specific configuration software for Windows operation systems (DCPM Configurator) supplied by Ever Elettronica and integrated in IDE T.R.I.P.O.S. G.W. Feature’s detail

IDE T.R.I.P.O.S. GW Software with integrated DCPM Detailed scheme Incremental Encoder Available models All the parameters and the necessary settings can be set up thanks to T.R.I.P.O.S. GW that complete the Digital Control Plate Management module. Optional single turn CANopen absolute Encoder DCPM Configurator Remote Technical Support Required devices for the plate’s control Type of device Code Incremental encoder Absolute encoder (optional) Controller with complete preinstalled software Digital Carousel Plate Management. Description The controller manage up to 32 plates (H version) or up...