*mydirectindustry

Catalogs
EUSPRAY BY EUROSPRAY SPRAY AND FILTER TECHNOLOGY
FLEXIBLE HOSES FOR STEEL INDUSTRY

FLEXIBLE HOSES FOR STEEL INDUSTRY

Product catalog summary

Overview: The document provides comprehensive details on the Abraprotech range of flexible hoses designed for handling highly abrasive materials in the steel industry. It outlines three main product lines: ABRAPROTECH Plus, ABRAPROTECH Sfr, and ABRAPROTECH Gold, each tailored for extreme applications.

Product Lines:

ABRAPROTECH Plus: Features a ceramic platelet inner tube for excellent resistance to abrasion.
ABRAPROTECH Sfr: Incorporates ceramic spheres for high abrasion resistance.
ABRAPROTECH Gold: Utilizes special high-strength ceramic platelets for superior abrasion resistance.

Structure and Features:

Anti-static rubber compounds with abrasion resistance (R<106 Ohm).
SBR/NR black rubber covering resistant to aging and abrasion.
Synthetic textile reinforcement and copper strips for flexibility and durability, preventing electrostatic charge accumulation.

Technical Data: The document includes detailed technical specifications such as diameter, pressure ratings, and physical properties for each product line, highlighting their suitability for severe conditions.

Fittings: A variety of standard and special fittings are available, including two-piece flange fittings with lip seals, tailored to customer needs.

EUINOX Stainless Steel Hoses: These hoses are designed for high-pressure applications, featuring corrugated stainless steel construction with or without braids, conforming to ISO 1086 standards.

Material Specifications: The hoses are made from materials like AISI 321, 316Ti, and 316L, with options for carbon steel or stainless steel fittings, ensuring compatibility with various industrial requirements.

Specifications:

Materials: Hoses are made from AISI 321, 316Ti, and 316L stainless steel, with wire braids made from AISI 304.
Assembly: Fittings are made from carbon steel or stainless steel, using TIG welding or brazing with brass and copper.
Testing: All hoses are tested at 6 bar (static) pressure, with test certificates available upon request.

Product Range:

Heavy Wall Hoses: Available in sizes from 1/4” to 5”, with varying internal and external diameters, bend radii, and pressure ratings.
Reinforced Hoses: Options include single and double wire braids, enhancing pressure resistance and durability.
High-Pressure Rubber Hoses: Designed for hydraulic applications, resistant to oils, abrasion, and weathering, with operating temperatures from -40°C to +100°C.

Applications: Suitable for hydraulic lines, mineral oils, fuels, antifreeze solutions, air, and water. These hoses meet various international standards such as EN 853, DIN 20022, SAE 100R1A/T, and SAE J 343.

Key Considerations: Operating conditions exceeding specified pressures and temperatures can significantly reduce hose lifespan. Additional specifications are available in the catalogue.

Specifications: The document provides detailed specifications for various types of high-pressure hoses used in hydraulic systems. These hoses are categorized based on their construction, applications, working temperature, and reference specifications. The hoses are designed to withstand different pressures and temperatures, with specific models adhering to standards such as SAE 100 R17, DIN 20023 4SP, EN 856 4SP, SAE 100 R13, and SAE 100 R15.

Construction: Each hose type is constructed with a lining of hydraulic oil-resistant synthetic rubber, reinforced with high tensile steel wire braids or spirals, and covered with synthetic rubber resistant to abrasion, ozone, and weathering. Some hoses also feature polyester linings and aramidic textile braids for reinforcement.

Applications: The hoses are suitable for high-pressure hydraulic lines, handling hydraulic fluids, mineral oils, fuels, antifreeze solutions, air, and water. They are specifically designed for use in the steel industry, including applications such as oxygen conduction, pneumatic and hydraulic transport, and the conveyance of fluids, gas, or abrasive materials in melting furnaces.

Working Temperature: The working temperature range for these hoses varies, with most capable of operating from -40°C to +120°C. Some hoses have a higher temperature tolerance, up to +240°C, depending on their construction and intended use.

Reference Specifications: The hoses conform to various international standards, including SAE J 517, ISO 1307, DIN 20023, EN 856, SAE J 343, and EN 855 R8. These standards ensure the hoses meet specific performance and safety criteria.

Limitations and Recommendations: The document warns that operating conditions exceeding the specified pressures and temperatures can drastically reduce the hose's lifespan. Further specifications and detailed information are available in the product catalog.

Overview: This document provides technical specifications and applications for various types of flexible hoses used in the steel industry, particularly in foundries and steel mills. The hoses are designed for specific functions such as cooling water delivery, oxygen and technical gas delivery, and dielectric applications.

1. Cooling Water Hoses:

Application: Used for suction and delivery of cooling water in foundries and steel mills. Not suitable for bending and twisting.
Construction: Made of synthetic rubber with high-strength synthetic textile reinforcements and embedded steel helix wires. The cover is resistant to aging and ozone.
Specifications: Working temperature from -25°C to +80°C, with peaks up to +100°C. Working pressure is 10 bar, with a vacuum of -0.9 bar. Minimum bending radius is 8 times the inner diameter.

2. Oxygen and Technical Gas Hoses:

Application: Designed for the delivery of oxygen and technical gases, commonly used in steel mills, furnaces, and glassworks.
Construction: CR rubber with high impermeability, reinforced with high resistance synthetic textiles. The cover is self-extinguishing and resistant to abrasion, ozone, and weather.
Specifications: Working pressure is 40 bar. The hose is self-extinguishing according to ASTM C 542 and complies with ISO 3821 standards.

3. Dielectric Hoses:

Application: Specifically designed for cooling water delivery in electrical transformers and frequency converters, suitable for use in steel mills.
Construction: Made of EPDM rubber with high dielectric strength, reinforced with synthetic textiles, and covered with vulcanized glass fiber.
Specifications: Dielectric strength of 5000 V/mm. The cover withstands splashes of incandescent material and radiant heat up to +400°C.

4. General Specifications:

Fittings: Various methods including trapezoidal-shaped beaded rubber ends, clamps, collars, and crimping are used depending on the hose type and application.
Size Tolerance: Complies with ISO 1307 for internal diameter and length, and DIN 7715 T4 S2 for wall thickness.
Safety Factor: Generally, 3 times the working pressure.

5. Additional Notes:

Technical data is based on room temperature applications (+20°C).
Other sizes are available upon request from the sales department.

Specifications: The document outlines the construction and specifications of hoses designed for pneumatic and hydraulic conveying of abrasive products. The hoses are made from EPDM and NR/BR rubber, featuring high dielectric strength (5000 V/mm) and resistance to abrasion, ozone, and radiant heat.

Construction Details:

Tube: Made from EPDM or NR/BR rubber, antistatic, and abrasion-resistant.
Reinforcement: High-strength synthetic cord plies, with some models incorporating embedded steel helix wires.
Cover: EPDM or SBR/NR rubber, resistant to abrasion and weather, with some models featuring a vulcanized glass fiber cover for additional protection.

Performance and Applications:

Designed for use in construction, shipbuilding, extractive, steel, and mining industries.
Capable of withstanding working temperatures from -30°C to +70°C, with peaks up to +100°C.
Minimum bending radius varies with pressure, generally 6 to 10 times the internal diameter.
Safety factor is three times the working pressure.

Additional Features:

Available with fittings such as clamps, collars, and pressed-in couplings.
Size tolerances conform to ISO 1307 and DIN 7715 T4 S2 standards.
Other sizes available upon request.

Protective Sleeves and Accessories:

Various protective sleeves are available, including anti-splash, anti-fire, and anti-abrasive options, each with specific temperature resistances and material compositions.
Accessories include security collars and a range of carbon and stainless steel fittings for low and high-pressure hoses.

Contact Information: Eurospray provides technical and sales support, with presence in multiple countries including the UK, Australia, France, Germany, and more.

Catalog excerpts

by Gurospray spray and filter technology

Open the catalog to page 1

ABRAPROTECH, TUBI PER APPLICAZIONI ESTREME Abraprotech e una gamma di tubi flessibili per il trasporto di materiali fortemente abrasivi. La gamma Abraprotech, si articola su tre linee di prodotto sviluppate e realizzate per le piu severe condizioni di impiego: - ABRAPROTECH Plus - ABRAPROTECH Sfr - ABRAPROTECH Gold Abraprotech is a flexible hose range for highly abrasive material handling. The ABRAPROTECH range, is based on three main product lines, studied and developed for the most severe working conditions: - ABRAPROTECH Plus - ABRAPROTECH Sfr - ABRAPROTECH Gold ABRAPROTECH, ANTI ABRASIVE HOSES...

Open the catalog to page 2

ABRAPROTECH Plus Tubo con sottostrato in piastrine di ceramica ad alta resistenza, progettato per il trasporto di materiali altamente abrasivi. Flexible rubber hose with special inner tube made with ceramic high strength platelets, to assure excellent resistance during the transport of highly abrasive products. ABRAPROTECH Sfr Tubo con sottostrato in sfere di ceramica fortemente resistenti all'abrasione, realizzato per assicurare ottima resistenza al trasporto di materiali altamente abrasivi. Flexible rubber hose with special inner tube made with ceramic high strength spheres, to assure resistance...

Open the catalog to page 3

ABRAPROTECH, SOLUZIONI TAYLOR MADE ABRAPROTECH, TAYLOR MADE SOLUTIONS ABRAPROTECH Plus ABRAPROTECH Sfr ABRAPROTECH Gold • Mescole in gomma antistatiche (R<106 Ohm) resistenti all’abrasione. • Copertura in gomma SBR/NR nera, resistente all’abrasione e all’invecchiamento. • Elementi di rinforzo tessili sintetici e sottili cavi di rame lungo tutta la tubazione che assicurano ottima flessibilità e durata in esercizio evitando l’accumulo di cariche elettrostatiche. • Abrasion resistant, anti-static rubber compounds (R<106 Ohm). • Anti-static rubber and SBR/NR black rubber covering resistant to ageing...

Open the catalog to page 4

f'euspray* by eurospray spray and flter technology 5L PRINCIPALI CARATTERISTICHE MAIN FEATURES Altri diametri disponibili su richiesta - Other diameters available on request RACCORDI La gamma ABRAPROTECH e arricchita da una gamma di raccordi, standard o speciali secondo le esigenze dei vari Clienti. Disponibile anche la gamma dei raccordi a flangia con semigusci scomponibili e guarnizione a labbro. FITTINGS The ABRAPROTECH range is enriched with a wide range of standard or special, fittings according to customer needs. Also available the two pieces flange fitting with lip seal.

Open the catalog to page 5

TUBI CORRUGATI METALLICI IN ACCIAIO INOX I tubi metallici flessibili EUINOX, a ondulazioni parallele, senza guarnizioni e aggraffature, garantiscono una perfetta tenuta alla pressione, unitamente a un'elevata flessibilita assicurata dalla deformazione della parete continua. Sono muniti di una o piu trecce in fili metallici, per resistere alla spinta di fondo causata dalla pressione interna. I tubi flessibili EUINOX trovano impiego nelle piu severe condizioni operative e nei casi in cui siano previsti movimenti relativi di parti del circuito percorso dai fluidi. Sono progettati e costruiti in...

Open the catalog to page 6

Dettaglio tubi in acciaio inox senza treccia di rinforzo 7 Convoluted stainless steel hoses without braid - detail Tubi raccordati in varie configurazioni sia a parete standard che rinforzata Convoluted hose assemblies in various configurations both standard and heavy wall Dettaglio flangia fissa in acciaio inox ANSI 150 Fixed flange in stainless steel ANSI 150 - detail Dettaglio saldatura flangia girevole a 90° 90° Swivel flange welding - detail Particolare del grado di finitura dei raccordi per tubi corrugati EUSPRAY EUSPRAY fittings surface finishing degree - detail

Open the catalog to page 7

s'Giispray by Eirospray spray and f IK? technology SL TUBOA PARETE STDSENZA TRECCIA STANDARD WALL HOSE WITHOUT BRAID MATERIALE TUBO ESECUZIONE NORMALE EUINOX senza treccia L'assemblaggio e realizzato mediante raccordi in Acciaio al Carbonio o in Acciaio Inossidabile elettrosaldati TIG e raccordi in Ottone e Rame con procedimento di saldobrasatura. STANDARD EXECUTION EUINOX without braid The hose assembly is made with fittings in Carbon Steel or Stainless Steel TIG electro welded or brazed fittings in brass and copper. CODICE / CODE NOTA: nella designazione del tipo, aggiungere il tipo di materiale...

Open the catalog to page 8

f'euspray* by Eurospray spray and fits technology SL TUBOA PARETE STDCON SINGOLA TRECCIA DI RINFORZO STANDARD WALL HOSE WITH ONE WIRE BRAID MATERIALE TUBO ESECUZIONE NORMALE 1EUINOX con 1 treccia L'assemblaggio e realizzato mediante raccordi in Acciaio al Carbonio o in Acciaio Inossidabile elettrosaldati TIG e raccordi in Ottone e Rame con procedimento di saldobrasatura. STANDARD EXECUTION 1EUINOX one wire braid The hose assembly is made with fittings in Carbon Steel or Stainless Steel TIG electro welded or brazed fittings in brass and copper. CODICE / CODE NOTA: nella designazione del tipo,...

Open the catalog to page 9

''Guspray' by Eirospray spray and f Itte- technology SL TUBOA PARETE STDCON DOPPIA TRECCIA DI RINFORZO STANDARD WALL HOSE WITH TWO WIRE BRAIDS MATERIALE TUBO ESECUZIONE NORMALE 2EUINOX con 2 trecce L'assemblaggio e realizzato mediante raccordi in Acciaio al Carbonio o in Acciaio Inossidabile elettrosaldati TIG e raccordi in Ottone e Rame con procedimento di saldobrasatura. STANDARD EXECUTION 2EUINOX two wire braids The hose assembly is made with fittings in Carbon Steel or Stainless Steel TIG electro welded or brazed fittings in brass and copper. CODICE / CODE NOTA: nella designazione del tipo,...

Open the catalog to page 10

f'euspray* by Eurospray spray and fits technology SL TUBO A PARETE RINFORZATA SENZA TRECCIA HEAVY WALL HOSE WITHOUT BRAID MATERIALE TUBO ESECUZIONE RINFORZATA EUINOXHD senza treccia L'assemblaggio e realizzato mediante raccordi in Acciaio al Carbonio o in Acciaio Inossidabile elettrosaldati TIG e raccordi in Ottone e Rame con procedimento di saldobrasatura. REINFORCED EXECUTION EUINOXHD without braid The hose assembly is made with fittings in Carbon Steel or Stainless Steel TIG electro welded or brazed fittings in brass and copper. CODICE / CODE NOTA: nella designazione del tipo, aggiungere il...

Open the catalog to page 11

All EUSPRAY BY EUROSPRAY SPRAY AND FILTER TECHNOLOGY catalogs and technical brochures

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.

Brand list