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custom tailored design solutions

custom tailored design solutions
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custom tailored design solutions

Product catalog summary
Overview
Eurolls specializes in providing advanced products and services for the wire industry, focusing on cost-effective and high-tech solutions that benefit manufacturers in raw material production, wire processing, and technological innovations.
Industry Sectors
Eurolls serves sectors such as construction wire, industrial wire, and high carbon wire and rope.
Rolling Cassettes
Eurolls offers CA and CB cassette models for processing low carbon wire, particularly in construction applications like lattice girders and reinforced concrete. These models are selected based on wire size and application needs.
Cold Rolling Process
Eurolls has set a standard in the wire production industry by replacing traditional die drawing methods with rolling cassettes.
Product Models
Models such as CL25CB33 and CL30CA33 cater to different wire ranges and specific parameters.
Sizing, Forming, and Reducing Rolls
These rolls, made from tungsten carbide or steel, are used for producing smooth or ribbed wire, with profiling rolls available for ribbing or indenting.
Roll Holders
Steel roll holders support various rolls used in wire processing.
Rolls for Construction Wire
Eurolls manufactures high-quality rolls, setting global standards for cold rolling wire plants, with in-house processes like sintering and new surface coatings to enhance durability and quality.
Microcassettes
Type C microcassettes replace traditional die boxes, offering benefits like longer roll life and increased productivity. Models include CL20C133, CL25C133, and CL30C133.
Modular Cassettes
Type D modular cassettes are designed for special wires and feature water cooling and lubrication points. Models include CL20D20, CL25D20, and CL30D20.
Rolls for Microcassettes & Modular Cassettes
Rolls are pre-assembled with configurations of 3+3 for microcassettes and 2+2 for modular units.
Smart Cassette 4.0
The CL25C133 model includes sensors for remote control and anomaly detection.
Standard Packages
Eurolls offers packages to enhance production efficiency: Temperature Package, Productivity Package, and Preventive Maintenance Package.
Special Models
Specialized models include CC-8-91 for rope compacting, EHC95 for high tensile wires, and CL-8-123HC for high carbon wire processes.
Special Cassettes
Eurolls develops special cassettes for diverse market demands, such as twisted square wire production.
Accessories for Cassettes
Includes maintenance benches, unscrewing locknut benches, roll bearing pre-loading devices, and optical roll alignment devices.
Rolls for Wire Processing
Eurolls provides various rolls for wire processing, including descaling, stress relieving, tungsten carbide, hot rolling, flattening, roughing, motorized, and straightening rolls.
Special Applications
Eurolls caters to special applications with advanced technology and products.
Global Presence
Eurolls operates globally with plants and sales offices in Italy, Brazil, Mexico, China, and the USA, providing broad reach and technical assistance.
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Catalog excerpts

custom tailored design solutions-1

ROLLS AND ROLLING CASSETTES FOR THE WIRE INDUSTRY

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custom tailored design solutions Eurolls prides itself on being able to provide a full range of products and services for the wire industry. Our equipment satisfies a broad range of needs and demands for the market, specifically catering to those manufacturers who produce raw material, process wire, other manufacturing processes, applied technological innovations and finished products. Thanks to our advanced engineering departments, and continuous research and development, Eurolls is able to study and develop cost effective, hi-tech solutions that provide tangible economic benefits to the end...

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ROLLING CASSETTES TYPE CA AND CB CA and CB cassette models are mostly used to process low carbon wire for the construction industry. These cassettes are normally mounted on one or more drafts machines, where wire is reduced and/or deformed, used as a base for lattice girders, mesh, or generally reinforced concrete application. Different models, with different rolls dimensions may be suggested and recommended according to your respective wire size, application, machines type etc. I Modelli CA e CB sono usati per processare filo a basso contenuto di carbonio. Vengono normalmente montate su macchine...

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ROLLS FOR CONSTRUCTION WIRE SIZING, FORMING AND REDUCING ROLLS Sizing, forming and reducing rolls made of either tungsten carbide or steel used to produce smooth or ribbed wire for use in the construction sector. RULLI CALIBRATORI, FORMATORI E RIDUTTORI Rulli calibratori, formatori, riduttori tondi ed ovali, i in metallo duro o acciaio per la produzione di filo liscio e nervato utilizzato nelle costruzioni. RODILLOS CALIBRADORES, FORMADORES Y REDUCTORES Rodillos calibradores, formadores, reductores redondos y ovales, en carburo de tungsteno o en acero para producir alambre liso y corrugado utilizado...

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Microcassette type C, suitable for achieving tight tolerances when processing different materials, easily replaces traditional die boxes on multi-pass lines due to their compact dimensions. The advantages of this technology are many, starting from having a longer roll working life compared to that of traditional dies, time-saving in tooling changes, less machine downtimes, possibility of working at higher speeds, reduction of absorbed power, lower lubricant consumption and consequently increased productivity. These cassettes are water-cooled and have lubrication points. NEW CL20C133 This newest...

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MODULAR CASSETTES Modular cassettes type D are specifically designed to process special wires such as flux cored, titanium, stainless steel and other delicate materials. These cassettes are water-cooled and have lubrication points. Due to their compact size they can easily replace die-box MODULARITY: by connecting the modules in series, staggered on a 90°, multi stage units can be formed. The advantage of this solution lies in the fact that large section reductions are distributed over several modules obtaining less variation on final product. NEW CL20R20 This modular cassette can be used in...

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ROLLS FOR INDUSTRIAL WIRE ROLLS FOR MICROCASSETTES & MODULAR CASSETTES Rolls are mounted as 3+3 for the microcassettes and 2+2 for the modular units, and are supplied pre-assembled on their roll holders with a perfect size calibration for a dedicated profile. RULLI PER MICROCASSETTE E CASSETTE MODULARI I rulli che vengono montati su queste cassette nella versione 3+3 per le micro e 2+2 per le modulari, sono forniti già pre- assemblati sui loro supporti e con il profilo perfettamente dedicato per il diametro da ottenere. RODILLOS PARA MICROCASETERA Y CASETERA MODULAR Los rodillos para la microcasetera...

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3. PACCHETTO MANUTENZIONE PREVENTIVA This cassette is equipped with sensors connected either to the machine PLC or internal LAN for remote control access. These sensors are able to detect production parameters and therefore predict anomalies that could occur in the process. Eurolls has indeed studied and designed 3 STANDARD PACKAGES: 3. PREVENTIVE MAINTENANCE PACKAGE La cassetta monta dei particolari sensori che hanno la funzione di rilevare parametri di produzione e conseguentemente di prevedere anomalie che potrebbero accadere durante il processo , il tutto attraverso un monitoraggio remoto....

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HIGH CARBON CASSETTES CL-8-123HC Model CL-8-123HC: studied to replace the entry die in the high carbon wire process. What makes Eurolls stand out in general, and particularly in this field, is the concept of maximum flexibility and versatility. Eurolls has extended the use of cold rolling cassettes into sectors such as reduction of high carbon wire, and compaction of high carbon and stainless steel strand. Modello CL-8-123HC: cassetta concepita per sostituire la filiera in entrata nel processo di produzione del filo ad alto contenuto di carbonio. Ciò che distingue Eurolls in generale, e in particolare...

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SPECIAL CASSETTES By using the basic cassettes technology, Eurolls has been able to produce special versions to meet the most varied market demands such as square profiles or others. Utilizzando la tecnologia base delle cassette, Eurolls è stata in grado di produrre versioni speciali per soddisfare le più svariate richieste di mercato quali filo ritorto o altri profili. Mediante el uso de la tecnología básica de caseteras, Eurolls ha logrado producir versiones especiales para satisfacer las más variadas demandas del mercado como perfiles cuadrados u otros requerimientos especiales. CR 170 4 TWISTED...

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ACCESSORIES FOR CASSETTES ROLL BEARING PRE-LOADING DEVICE ATTREZZO DI PRECARICO CUSCINETTI UTILLAJE DE PRECARGA DE LOS RODAMIENTOS MAINTENANCE BENCH BANCO DI MANUTENZIONE BANCO DE MANTENIMIENTO UNSCREWING LOCKNUT BENCH BANCO SVITAGHIERE BANCO PARA DESTORNILLAR PORTA ANILLOS OPTICAL ROLL ALIGNMENT DEVICE FOR MICROCASSETTES OTTICA CENTRAGGIO RULLI PER MICROCASSETTE INSTRUMENTO ÓPTICO PARA EL CENTRADO DE LOS RODILLOS PARA MICROCASETERA

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