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Position Switches and Multiple Limit Switches

Position Switches and Multiple Limit Switches
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Position Switches and Multiple Limit Switches

Product catalog summary
Overview of EUCHNER GmbH + Co. KG
EUCHNER GmbH + Co. KG is a prominent company in industrial safety technology, specializing in high-quality switching systems for mechanical and systems engineering. With over 60 years of experience, the company is headquartered in Leinfelden, Germany, and employs around 750 people globally. EUCHNER is renowned for its innovative and quality-driven products that ensure safety in industrial environments.
Product Range
EUCHNER offers a diverse range of safety products, including transponder-coded safety switches, multifunctional gate boxes, access management systems, electromechanical and magnetically coded safety switches, enabling switches, safety relays, emergency stop devices, hand-held pendant stations, handwheels, joystick switches, and position switches.
Position Switches
Position switches are essential for machine positioning and control. EUCHNER's precision single limit switches are designed for durability and reliability in harsh industrial conditions. They are available in various designs and are easy to adjust for different applications.
Types of Position Switches
  • Precision Single Hole Fixing Limit Switches: Maintenance-free, IP67 rated, and compact for easy installation.
  • Inductive Single Limit Switches: Ideal for environments with heavy vibration and soiling due to their non-contact operation.
Switching Elements
EUCHNER offers various switching elements, including reed contacts, snap-action switching elements, and safety switching elements, designed for enhanced safety with positively driven contacts.
Technical Features
EUCHNER position switches are made with high-quality materials like acrylonitrile-butadiene rubber (NBR) for seals, ensuring resistance to oils and mechanical stress. They are tested to IP67 standards and feature adjustable plungers and optional LED function displays.
Applications and Benefits
EUCHNER's position switches are used across various industries, including wood, textile, and plastics, for automation tasks. Their design allows for easy retrofitting and modification of existing machinery, providing benefits such as wear-free operation and high mechanical life.
Trip Rails/Trip Dogs
U-trip rails allow for easy adjustment of trip dogs from the switch side, facilitating quick installation and adjustment. U-trip dogs are specifically designed for U-trip rails, featuring an expansion plate clamp for precise adjustments even when the limit switch is activated.
Additional Products
Operating voltage options range from 12 to 60 V AC/DC, available in red, green, and yellow. Various items with metric threads and specific cable diameters are listed with their respective order numbers.
Protection Features
Inductive switching elements are protected against external interference using various circuit techniques, including short circuit and overload protection, suppressor circuits, transient protection, wire break safety, and reverse polarity protection.
Position Switches According to EN 50041
EUCHNER position switches are manufactured according to European standard EN 50041, ensuring robust construction and reliable operation under tough conditions. They are equipped with safety switches that have NC contacts positively opened by a rigid plunger.
Specifications
The position switches are housed in robust die-cast aluminum, capable of accommodating ten different actuators. They feature adjustable actuating heads and lever arms, with options for double or quadruple switching elements. The switches boast a mechanical life of up to 30 million cycles and a high degree of protection (IP 67) against environmental factors.
Design and Materials
The switches use silicone-free lubricants and have seals made of NBR plastic to protect against coolants and lubricants. The housing is corrosion-resistant, and the control cable can be connected via cable gland or plug connectors.
Actuation Types
Various actuation types are described, including plunger and lever arm actuation. Plunger types include chisel, roller, ball, and domed plungers, each with specific operating point accuracies and suitable for different approach speeds.
Switching Elements
Several switching elements are detailed, including snap-action and slow-action contacts, with configurations ranging from single to multiple contacts. These elements are designed to handle currents from 1 mA to 4 A and are made from silver alloy with gold flashing.
Adjustment Options
The switches offer multiple adjustment options for actuator and approach directions, enhancing their flexibility for various applications.
Technical Data
Key parameters include a mechanical life of 30 million cycles, operating temperature range from -25 to +80°C, and various contact configurations. The switches are designed to meet IEC 60947-5-1 standards for positively driven contacts.
Applications
The document provides examples of applications for these position switches, emphasizing their versatility and reliability in ensuring safety and operational efficiency.
Technical Specifications
The document outlines the specifications for position switches according to EN 50041. The switches have a housing made of anodized die-cast alloy, with a degree of protection rated at IP65 or IP67 depending on the model. They can be installed in any position and have a mechanical life of 30 million operating cycles. The ambient temperature range is -25°C to +80°C, with an option for -40°C on request. The switches use roller lever arms made of plastic or steel, with approach speeds varying by model.
Switching Elements and Contacts
The switches feature snap-action and slow-action switching contacts with configurations such as 1 NC + 1 NO, 2 NC, and others. Contact materials are silver alloy, gold flashed, with contact closing times under 4 ms and bounce times under 3 ms. The rated impulse withstand voltage is 1.5 kV or 2.5 kV, and the rated insulation voltage is 50 V or 250 V.
Electrical Ratings
The switches have a conventional thermal current (Ith) of 4 A or 6 A, with short circuit protection according to IEC 60269-1. They support various utilization categories with different plug connectors, such as AC15 and DC13, with specific current and voltage ratings.
Installation and Adjustment
The switches can be adjusted horizontally and vertically, with specific angles provided. They can switch to the right, left, or both sides. Installation notes emphasize the need for positively mounted actuating elements according to EN 1088.
Ordering Information
The document includes detailed ordering tables for different series, roller materials, switching elements, and function displays. Examples of ordering codes are provided for clarity.
Additional Notes
The document includes diagrams for travel and contact positions, emphasizing the need to replace damaged or worn safety switches as a unit. It also provides notes on maintaining positively driven travel dimensions.
Specifications
The document details the specifications of EUCHNER multiple limit switches, focusing on the precision and durability of the components. The operating point accuracy varies depending on the plunger type, with a maximum approach speed of 120 m/min. The switches are made with high-quality materials like acrylonitrile-butadiene rubber (NBR) for seals, ensuring resistance to oils, greases, and other fluids.
Plunger Systems
Plungers are made of stainless steel and are designed for high accuracy and reliability. There are different types of actuating systems, including telescopic and rigid plungers, each suited for specific applications. The document also describes the travel and movement characteristics of the plungers.
Switching Elements
The document distinguishes between snap-action and slow-action switching elements, explaining their operation and applications. Positively driven contacts are emphasized for safety applications, ensuring reliable separation even in case of contact welding.
Inductive Multiple Limit Switches
These switches are used in various industries for automation tasks, offering non-contact operation that is wear-free and resistant to harsh conditions. They are available in different designs and can be combined with mechanical switches for enhanced safety.
Trip Rails and Trip Dogs
EUCHNER trip rails and trip dogs are used for precise positioning in mechanical systems. They offer high accuracy and long mechanical life, with easy adjustment features.
Selection Tables
The document includes selection tables for both mechanical and inductive multiple limit switches, detailing series, plunger types, switching elements, and options available. It also provides information on special versions for extreme temperature conditions and high usage applications.
Approvals and Standards
All switches with plug connectors or cables are UL approved, ensuring compliance with safety standards. The document also references relevant DIN and IEC standards for design and operation.
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Catalog excerpts

Position Switches and Multiple Limit Switches-1

Position Switches and Multiple Limit Switches

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Position Switches and Multiple Limit Switches-2

Internationally successful – the EUCHNER company EUCHNER GmbH + Co. KG is a world-leading company in the area of industrial safety technology. EUCHNER has been developing and producing high-quality switching systems for mechanical and systems engineering for more than 60 years. The medium-sized family-operated company based in Leinfelden, Germany, employs Headquarters in Leinfelden-Echterdingen around 750 people around the world. 18 subsidiaries and other sales partners in Germany and abroad work for our international success on the market. Quality and innovation – the EUCHNER products A look...

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Position Switches and Multiple Limit Switches-3

Position switches Position switches according to EN 50041 Multiple limit switches, trip rails and trip dogs Position Switches and Multiple Limit Switches

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Position Switches and Multiple Limit Switches-5

EUCHNER More than safety.

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Position Switches and Multiple Limit Switches-7

Position Switches General information Precision single hole fixing limit switches With reed contact With snap-action switching element With slow-action switching element Precision single limit switches A-25 Inductive single limit switches A-41

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Position Switches and Multiple Limit Switches-8

Position Switches General information Precision single hole fixing limit switches with reed contact or snap-action switching element EUCHNER precision single hole fixing limit switches are technically sophisticated command switches, which have been proving their reliability, day in and day out, for decades in harsh industrial applications. These mechanically actuated precision single hole fixing limit switches are IP 67 rated and are entirely maintenance-free. EUCHNER precision single hole fixing limit switches feature a thread on the upper part and can thus be inserted or screwed through the...

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Position Switches and Multiple Limit Switches-9

Position Switches Switching elements with reed contact Reed contact The reed contact comprises two ferromagnetic contacts in a glass bulb. When the reed contact is placed in a magnetic field, the contacts adopt opposite polarities and are closed. For series EGT with reed contact. Mechanical switching elements Changeover contact with snap-action function Snap-action switching element 1) with single gap and three connections. For series EGT with snap-action switch and series N01, NB01, SN01 with soldered connection. Snap-action switching element 1) with one normally open contact (NO) and one normally...

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Position Switches and Multiple Limit Switches-10

Position Switches EUCHNER Positively driven contacts Positively driven contacts are used in some switching elements. These are special switching contacts that are designed to ensure the switching contacts are always reliably separated. Even if contacts are welded together, the connection is opened by the actuating force. It is a common feature of all safety switching elements that at least one switching contact is designed as a positively driven contact. Often two positively driven contacts are employed to increase safety using the principle of duplicated design (redundancy). This dual-channel...

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Position Switches and Multiple Limit Switches-11

Position Switches Precision single limit switches Plunger Layout The die-cast aluminum housings for the EUCHNER single limit switches have been proven in even the harshest conditions with their high strength and resistance to corrosion. They do not require a protective paint finish, but can be painted at any time without prior treatment. Depending on the design, the hardened plungers made of stainless steel run precisely in either the anodized guide bore in the housing or in a sintered bronze sleeve. These maintenance-free sliding elements make a key contribution to the reliability and correct...

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Position Switches and Multiple Limit Switches-12

Position Switches Adjustability On the chisel plungers and the roller plungers (normal and extended) the approach direction can be changed by 90° at any time. After unscrewing the locking pin, the plunger can be rotated by 90°. LED function display If required, the EUCHNER single limit switches of design N1A can be equipped with an LED function display (AC/DC 10 - 60 V or AC 110/230 V, color red). Built-in electronic regulation ensures that the luminosity remains constant independent of the voltage applied. Cable connection EUCHNER position switches are tested to degree of protection IP 67 in...

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Position Switches and Multiple Limit Switches-13

Position Switches EUCHNER Single hole fixing limit switches - cylindrical design The round design with simple, single-hole assembly allows installation of the command switches directly at the scanning points. Exact adjustment is permitted by means of the precision metric thread. The limit switches with inert gas contact (reed contact) can be operated up to a water column pressure of 30 meters with degree of protection IP 68. Features ► Six basic types M12 x 1 to M18 x 1.5 ► Housing of nickel-plated brass or stainless steel ► Mechanical life up to 30 million operating cycles ► Degree of protection...

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Position Switches and Multiple Limit Switches-14

Position Switches Ambient temperature up to 120 °C Design EGT12, M12 x 1, dome plunger Connecting cable, double insulated Design EGT12, M12 x 1, dome plunger Connecting cable, double insulated Operating point Differential travel Operating point Differential travel With reed contact and protective diode Plunger material stainless steel Any installation position Precision single hole fixing limit switches Never switch incandescent lamps. Not even for test purposes. Single hole fixing limit switches must not be used as an end stop. Technical data Sleeve Threaded section Housing material Degree of...

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Position Switches and Multiple Limit Switches-15

Position Switches Wiring diagrams 1 4 5 Dimension drawings Subject to technical modifications; no responsibility is accepted for the accuracy of this information.

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Position Switches and Multiple Limit Switches-16

Position Switches EUCHNER Precision single hole fixing limit switches ► With reed contact and protective diode ► Plunger material stainless steel ► Any installation position [HI®-S’ Design EGT11, M14 x 1, ball plunger Connecting cable 0.5 m with plug connector M8 Dimension drawings , Never switch incandescent lamps. Not even ’ for test purposes. Single hole fixing limit switches must not be used as an end stop. Wiring diagrams Technical data HniHn" mnterhl Sleeve 1) Cable hard wired. 2) The reproducible operating point accuracy relates to axial actuation, after run-in of approx. 2,000 operating...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.