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ATEX Safety switches for potentially explosive atmospheres

ATEX Safety switches for potentially explosive atmospheres
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ATEX Safety switches for potentially explosive atmospheres

Product catalog summary
ATEX Directive Overview
The ATEX Directive 2014/34/EU sets standards for explosion protection in potentially explosive atmospheres, replacing the previous 94/9/EC directive. It requires equipment that could ignite an explosion to comply with these standards to prevent such incidents.
Prerequisites and Prevention of Explosions
An explosion requires a combustible material, an oxidizing agent, and an ignition source. Primary protection involves preventing explosive atmospheres, while secondary protection uses explosion-protected equipment to prevent ignition.
Equipment Marking and Classification
Equipment is marked based on its application and properties. The directive classifies equipment into Group I (mining) and Group II (other areas), with categories defining safety levels and applicable hazardous zones. Material groups are divided into gases (G) and dusts (D).
Hazardous Zones
Zones are classified by the likelihood of explosive atmospheres: Zones 0, 1, 2 for gases and Zones 20, 21, 22 for dusts. Equipment selection and assembly must follow EN IEC 60079-14 standards.
EUCHNER ATEX Equipment
EUCHNER manufactures ATEX equipment for Zones 2 and 22, which do not require certification from a notified body but are tested by the manufacturer.
Equipment Categories and Requirements
Category 1G/1D equipment is for continuous explosive atmospheres, requiring very high safety levels. Category 2G/2D is for occasional atmospheres, requiring high safety levels. Category 3G/3D is for rare atmospheres, offering normal safety levels.
Types of Protection and Explosion Groups
Protection types include intrinsic safety, encapsulation, and increased safety. Explosion groups IIA, IIB, and IIC classify gases by ignitability, with IIC being the most dangerous. Dusts are classified into groups IIIA, IIIB, and IIIC.
Temperature Classes
Equipment is classified into temperature classes T1 to T6, indicating the maximum permissible surface temperature relative to the ignition temperature of gases and dusts.
Equipment Protection Level (EPL)
Devices are classified into protection levels (EPL) based on the type of explosive atmosphere (G for gas, D for dust) and the corresponding protection level.
ATEX Safety Switches
EUCHNER offers various safety switches with features such as impact-resistant covers, high locking force, and compliance with ATEX marking standards. These switches are designed for different hazardous zones and offer various safety and operational features.
Specifications
  • ATEX Certification: Switches are certified for use in explosive atmospheres, with specific markings for gases and dusts.
  • Safety Category: All switches comply with safety category PL e according to EN ISO 13849-1.
  • Features: Includes impact-resistant covers, metal actuating heads, and compatibility with safety switch STA. Separate pulsing on safety outputs detects short circuits.
  • Electrical Specifications: Details on semiconductor safety outputs, switching currents, and mechanical life.
  • Environmental Conditions: Operating temperature ranges and IP ratings are provided for each switch type.
Procedures and Recommendations
  • Switches should only be used in potentially explosive atmospheres when equipped with a housing guard.
  • External pulsing is possible with a safe PLC to ensure safety outputs are not self-pulsing.
Product Variants
  • Transponder-Coded Safety Switches: Variants include CES-A-C5, CES-I-AP, and CES-I-AR models, with differences in safety outputs and monitoring capabilities.
  • Electromechanical Safety Switches: Models such as NZ1RS, NZ1HS, and STA series are listed with their respective contact configurations and temperature classes.
Ordering Information
An ordering table provides details on various models, including order numbers, guard locking types, and monitoring capabilities.
Additional Information
Further details and technical modifications can be accessed on the manufacturer's website, with contact information provided for EUCHNER GmbH + Co. KG.
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Catalog excerpts

ATEX Safety switches for potentially explosive atmospheres-1

Safety switches for potentially explosive atmospheres

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ATEX Safety switches for potentially explosive atmospheres-2

The ATEX Directive 2014/34/EU sets the standards that are currently applicable for the preventive explosion protection design of equipment and protective systems intended for use in potentially explosive atmospheres. In April 2016, it replaced the earlier ATEX Directive 94/9/EC. All technical equipment that is a potential ignition source can trigger an explosion under certain circumstances. In order to reduce the risk of this happening, this equipment must comply with the ATEX Directive. The following prerequisites must be met for an explosion to occur: ► A potentially explosive mixture of -...

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ATEX Safety switches for potentially explosive atmospheres-3

Equipment Categories Material groups groups II: All areas except Equipment categories mining (includes category and material group) Equipment groups Depending on the place of use, equipment is classified into the following groups according to the ATEX directive: ► Group I: Equipment for use in underground mining ► Group II: Equipment for all other potentially explosive The category describes the permissible application and the achieved safety level of equipment according to the ATEX directive. Equipment with equipment-related ignition sources must undergo an ignition hazard assessment to avoid...

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ATEX Safety switches for potentially explosive atmospheres-4

Hazardous zones Equipment categories Area in which an explosive atmosphere comprising a mixture of air and combustible gases, vapors or mists is present continuously, for long periods or frequently. Area in which an explosive atmosphere comprising a cloud of combustible dust in the air is present continuously, for long periods or frequently. Equipment in this category is intended for use in areas in which an explosive atmosphere comprising gases (G) or dusts (D) is present continuously, for long periods or frequently. ► Requirements for the equipment Very high level of safety. The equipment remains...

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ATEX Safety switches for potentially explosive atmospheres-5

Marking according to equipment characteristics ■ Marking according to standard Gases Marking for use in atmospheres with combustible gases (zones 0, 1, 2) according to EN IEC 60079-0 Explosion- protected Types of protection: Explosion i: Intrinsic safety groups: o: Oil immersion e: Increased safety ec: for equipment protection level Gc q: Powder filling p: Pressurization d: Flameproof enclosure n: Type of protection nR: Restricted breathing enclosure Temperature class: Equipment T1 to T6 protection Permissible surface level: temperature Ga/Gb/Gc Special conditions must be met (e.g. properly tightened...

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ATEX Safety switches for potentially explosive atmospheres-6

The general requirements for electrical equipment are listed in the EN IEC 60079-0 standard. Classification occurs into various types of protection: The type of protection the manufacturer uses for a device (equipment) essentially depends on the device type and function, and it is included in the ATEX marking on the type label of the respective device. EUCHNER uses the following types of protection (Table 2) Explosion groups and temperature classes determine the media for which equipment may be used within the hazardous zones. The ignitability of an explosive atmosphere depends on the material....

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ATEX Safety switches for potentially explosive atmospheres-7

Temperature classes Electrical equipment is classified into temperature classes T1 to T6. The temperature class relates directly to the ignition temperature of gases and dusts (temperature above which an explosive atmosphere ignites) and smoldering temperature of dusts (temperature above which a deposited dust layer begins to smolder) and thereby specifies the maximum permissible surface temperature of the equipment. The maximum surface temperature must always be less than the ignition/smoldering temperature of the explosive atmosphere in which the equipment is used. A safety clearance (maximum...

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ATEX Safety switches for potentially explosive atmospheres-8

Electromechanical safety switches • optionally available O available on request - not applicable The specified data refer to the respective minimum and/or maximum values for the entire series.

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ATEX Safety switches for potentially explosive atmospheres-9

• optionally available O available on request - not applicable The specified data refer to the respective minimum and/or maximum values for the entire series.

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ATEX Safety switches for potentially explosive atmospheres-10

Transponder-coded safety switches © 2 pos. dr. + 2 NO © 2 pos. dr. + 2 NO © 3 pos. dr. + 1 NO Closed-circuit current principle circuit current principle Closed-circuit current principle circuit current principle Safety switches without guard locking Safety switches with guard locking with escape release Closed-circuit current principle Closed-circuit current principle Closed-circuit current principle circuit current principle 2 safety outputs (semiconductor) monitoring output OL 2 safety outputs (semiconductor) 2 safety outputs (semiconductor) 2 safety outputs (semiconductor) 1 monitoring output...

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ATEX Safety switches for potentially explosive atmospheres-11

Further information Details about the various ATEX safety switches and accessories can be found on our homepage at www.euchner.com

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ATEX Safety switches for potentially explosive atmospheres-12

EUCHNER GmbH + Co. KG Kohlhammerstraße 16 70771 Leinfelden-Echterdingen Germany Tel. +49 711 7597-0 [email protected] www.euchner.com 136805-07-04/25 Subject to technical modifications; no responsibility is accepted for the accuracy of this information. © EUCHNER GmbH + Co. KG · TA

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.