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ESYPRO
ESYAIR - INTELIGENT STORAGE

ESYAIR - INTELIGENT STORAGE

Product catalog summary

Introduction
ESYAIR is an automated system designed for the transport and storage of hanging parts, tailored for Smart Factories. It provides real-time system status updates, enhancing decision-making efficiency across various company departments. The system is designed for easy integration into data exploitation systems, promoting maintenance and operational efficiency. It supports interoperability across the value chain, integrating production and consumption areas with automatic storage. Key development considerations included energy efficiency and eco-design, resulting in low consumption and recyclable components. High automation reduces the risk of part damage by minimizing unnecessary handling.

Philosophy
The ESYAIR system is built on Industry 4.0 paradigms, featuring:

Cyber-Physical System: Incorporates the latest connected industry technologies, enabling remote monitoring and configuration.
Vertical and Horizontal Integration: Facilitates communication and automation across the value chain, providing real-time product information to all stakeholders.
Simulation: Utilizes simulations from the design phase to accurately predict installation flow.

Product Overview
ESYAIR combines storage and transport in a single system, offering real-time information and decentralized control accessible via mobile devices. It links customer-supplier processes, reducing logistics times and unnecessary handling, ideal for JIT/JIS applications. The system manages load units efficiently, supports multi-reference management, and features low power consumption and scrap reduction. It integrates the latest connected industry technologies.

Product Classification
Architecture: The system architecture includes components like OPC servers for centralized PLC communication, databases for current and historical data, and various operation and control systems.
Functional Elements: Key elements include:

Trolley: Available in various sizes and configurations for load transport.
Dragging Device: Moves load units in storage areas.
Power Train: Comprises elements that push load units for transport.
Drive Module: Transmits motion in power & free zones.
Track System: Features options for circuit splits and curvature.
Stopping Station: Configurable for different load unit dosages.
Elevators: Vertical transport with fall arrest systems.
Transport Cart: Facilitates medium-distance transport and logistic train formation.

Technical Specifications
Key specifications include:

Transport speed: 14 m/min (range: 8-18 m/min)
Maximum trolley load: 40 Kg (20 Kg for single-wheel trolleys)
Trolley pitch: 300 - 750 mm
Horizontal curvature angle: 0-180º
Horizontal bend radius: 500 mm
Maximum transport sections: Unlimited with additional drive modules
Minimum distance between accumulation bars: 720 mm
Standard length of accumulation bars: 20 m
Performance of accumulation bars: Gravity with occasional pneumatic assistance
Maximum load on accumulation bar: 150 Kg/m

Application Gallery
The application gallery showcases various implementations of the ESYAIR system, including shopstock, level changes with elevators, and sequencing with truck entry.

Catalog excerpts

INTELLIGENT STORAGE

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ESYAIR is an automated hanging part transport and storage system adapted to the needs of a Smart Factory. It provides real-time information on the status of the system and its involvement to the different departments of the company and users of the system, making decision-making more efficient. ESYAIR has been developed to integrate into data exploitation systems, facilitating maintenance and use tasks. ESYAIR allows interoperability between the different agents of the value chain. Production and consumption areas are perfectly integrated with automatic storage. As a solution for the future,...

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PHILOSOPHY The ESYAIR philosophy is based on some paradigms of Industry 4.0. C YBERPHYSICAL SYSTEM Our ESYAIR integrates the latest technologies in the connected industry, allowing many possibilities for your plant to be a Smart Factory. Remote system monitoring and configuration are just the beginning of a long list of contributions that this solution can offer. VERTICAL AND HORIZONTAL INTEGRATION ESYAIR offers the possibility of a fully communicated and automated system between the different agents of the value chain. From operators to production planners, to customers and suppliers in the...

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• Allows both storage and transport in a one system. • Real-time information. • Decentralized and remote control, even from mobile devices. • Possibility of linking customer-supplier processes reducing logistics times and avoiding unnecessary manipulations. Ideal for JIT / JIS applications. • Allows the control and management of the load units. Ideal solution for multi-reference management. • Low power consumption. • Scrap reduction. • Cyber-physical system, integrates the latest technologies o

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Esyair Services Injection Routing Esyair service: Windows service system that covers all the core functions of esyair and makes it an autonomous machine. Exports BigData Sources: Windows ad hoc services to integrate service requests. OPC: we use an OPC server for centralized communication with the PLCs. BigData DB: database with extended and historical information for exploitation systems. Operation and control systems HMI Esyair DB: current production data. Exploitation systems: windows applications for visualization and control, web configuration and visualization, data export through WS.

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DRAGGING DEVICE Load unit Dragging of load units in accumulation bars for ESYAIR’s storage areas. Available in different sizes and circuit directions. Available in single-rolling or multirolling configurations.

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POWER TRAIN DRIVE MODUL It consists of the rope, power track rolling elements and trailing springs that push the load units for transport Motion transmission to the powertrain in the power & free zones. The trailing springs are in charge of dragging the load units through the power & free transport section of the ESYAIR.

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TRACK SYSTEM STOPPING STATION Circuit split. Different configurations available allowing the dosage pass of one or several load units. Trolleys transport to accumulation bars. Convergent and divergent option, as well as different curvatures

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TRANSPORT CART Vertical transport system of the load units based in multilevel elevators. Allows the transport of rosarios between the shopstock, the workstation, the production line and even shipment by lorry. With fall arrest systems. Ideal for medium distances. Possibility of linking between them for logistic train make up.

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Transport speed _____________________________________________14 m/min (MIN: 8m/min; MAX: 18M/min) Maximum trolley load (including load unit and part) _____________________40 Kg (20Kg for single-wheel trolleys) Trolley pitch _______________________________________________________________________300 - 750mm Single-wheel trolleys pitch ____________________________________________________________165 - 300mm Horizontal curvature angle _________________________________________________________________0-180º Horizontal bend radius ___________________________________________________________________500...

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ESYAIR Shopstock

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Level change with elevator

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Sequencing and truck entry

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All ESYPRO catalogs and technical brochures

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.

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