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Smart Control Unit

Smart Control Unit
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Smart Control Unit

Product catalog summary
Introduction
ESTUN Automation Co., Ltd., founded in 1993 in Nanjing, China, is a prominent provider of industrial automation components, systems, and services. The company offers a diverse range of products, including servo drives, motors, and EtherCAT-based systems, serving a global customer base in over 60 countries. ESTUN collaborates with international partners to enhance its offerings in motion control solutions, industrial robotics, and intelligent manufacturing systems.
Solution Configuration and Selection
ESTUN offers a comprehensive automation solution that integrates motion control systems, robots, and vision systems. Utilizing the TRIO controller platform, the solution manages multiple robots, servo axes, and vision systems, providing a competitive advantage in building efficient automation production lines. The system supports modular and miniaturized equipment, facilitating easy project implementation and upgrades.
Smart Control Unit Products
The Smart Control Unit integrates various control functions, eliminating the need for separate control cabinets for multiple robots. It supports distributed wiring and EtherCAT bus I/O, enhancing flexibility and expansion capabilities. The system offers high-speed real-time control, dynamic tracking, and supports multiple communication protocols and programming languages.
Performance Characteristics
The document details the specifications of various robot models, including arm range, motion speed, and load capacity. It highlights the precision and repeatability of the robots, emphasizing their suitability for complex automation tasks.
Information Software EM-PCS
The EM-PCS software supports production execution systems, offering solutions for digitization and information management of production lines. It includes features for production management, quality management, equipment management, and data management, integrating with ERP and MES systems for comprehensive production transparency and efficiency.
Overview
The document provides a comprehensive overview of various industrial automation solutions using SCARA robots and TRIO controllers. It highlights application cases across different industries, including 3C, packaging, lithium battery, textile, and education sectors.
Specifications and Features
  • Each solution configuration includes a combination of TRIO controllers, SCARA robots, servo axes, and vision systems.
  • Key performance metrics such as work beat (units per hour or parts per minute) and absolute positioning accuracy are provided for each application.
  • Features include dynamic task allocation, high-speed data interaction, robot collision algorithms, and integration of control and monitoring through HMI interfaces.
Application Cases
  • 3C Industry: Solutions for FPC plate handling, mobile phone glass screen printing, and PCB board adhesive applications, emphasizing high productivity and precise control.
  • Packaging Industry: Dynamic bottle handling with high-speed efficiency and automatic product specification matching.
  • Lithium Battery Industry: Battery welding workstations with optimized robot trajectories and collision avoidance.
  • Textile Industry: Cloth cutting applications with synchronous sorting and automatic action distribution.
  • Education: Practical training workstations for motion control, supporting various robot kinematics models and simulation capabilities.
Product Selection
  • Various TRIO controllers and SCARA modules are listed, categorized by axis count and arm span.
  • Additional modules include digital and analog input/output modules, communication modules, and extended modules for enhanced functionality.
Conclusion
The document emphasizes the modularization, functionalization, and integration of intelligent equipment manufacturing, aiming to collaborate with the equipment manufacturing industry for advanced automation solutions.
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Catalog excerpts

Smart Control Unit-1

ESTUN AUTOMATION CO.,LTD. No.1888, Jiyin Road, Jiangning Development Zone, Nanjing 211106, P.R.China No.16, Shuige Road, Jiangning Development Zone, Nanjing 211106, P.R.China No.178, Yanhu Road, Jiangning Development Zone, Nanjing 211106, P.R.China +86-25-52785866 +86-25-52785966 www.estun.com Smart Control Unit Motion Control Solution

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Smart Control Unit-2

ESTUN Automation Co. Ltd. started its business in offering an automation control system for Metal Forming Machinery in 1993 at Nanjing, China. Now ESTUN Automation becomes a leading global product, system and service provider of key industrial automation components/systems, industrial robots and advanced intelligent manufacturing systems. The Automation Business Group of ESTUN Automation offers a comprehensive product portfolio of servo and motion control products/systems/solutions for General Motion Control and Metal Forming applications. Servo drives, servo motors and EtherCAT based servo systems...

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Smart Control Unit-3

Smart Control Unit INTRODUCTION Does the robot control work smoothly with peripherals? Dedicated production line design, non-standard customization? total solution There are many suppliers, and it is difficult to solve problems and communication troubles? Insufficient competitiveness of equipment performance, not obvious differentiation? Modularization of non-standard equipment, standardized control is not easy to achieve? The diversity of the control layer determines that it is difficult for equipment to be standard and difficult to debug? Shaping equipment brands, deep customization of performance...

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Smart Control Unit-4

Superior system/Host computer HMI Industrial switch TRIO Motion controller Collaborative control of multiple device platforms Automated simulation softwareMotion Perfect Motion Perfect software expert level control technology auxiliary software offline motion simulation Euclid visual guidance no need to parse data, greatly shorten project startup and development time Devices and robots interact directly with internal data to achieve quick response and collaboration No need to have individual control cabinet for multiple robots Equipment integrated with electrical cabinet, distributed wiring method...

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Smart Control Unit-5

Flexible fieldbus EtherCAT servo motion control field-bus RS232/485,Modbus RTU,Modbus TCP/IP,EtherNet IP,Profibus,Devicenet,CC-LINK,Profinet I/O SOLUTION CONFIGURATION AND SELECTION SDK development kit, Support high level language such as C#, VB, C++, Labview, DELPHI Distributed IO module, arbitrary extension, communication rate up to 100Mb Support multiple input/output modules (digital, analog, encoder/pulse, thermocouple) Flexslice System Compact structure, saving installation space Support up to 1024 I/O Configuration TRIO Controller ESTUN Servo EUCLID Vision System PRONET series EC bus servo...

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Smart Control Unit-6

Complex Speed Complex Speed Complex Speed Complex Speed Complex Speed Complex Speed Complex Speed *Pictures in this manual are for reference only, and the appearance is subject to physical objects. This note is subject to change without notice. The data labeled in this man

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Smart Control Unit-7

axis1 arm span+axis2 arm span (mm) axis1 arm span (mm) axis2 arm span (mm) J1 motion range (°) J2 motion range (°) Motion range (mm) Backside motion range J1 mechanical stopping angle (°) i J2 mechanical stopping angle (°) j Mechanical stopping range (mm) k Backside mechanical stopping range (mm) m Motion range (mm) maximum area (mm)

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Smart Control Unit-8

axis1 arm span+axis2 arm span (mm) axis1 arm span (mm) axis2 arm span (mm) J1 motion range (°) J2 motion range (°) Motion range (mm) Backside motion range J1 mechanical stopping angle (°) i J2 mechanical stopping angle (°) j Mechanical stopping range (mm) k Backside mechanical stopping range (mm) m Motion range (mm) n Motion range (mm)

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Smart Control Unit-9

INFORMATION SOFTWARE EM-PCS Basic data management of materials, BOM, personnel, etc. Release management of SOP and NC programs: accurate and effective management of data required for production Inventory information management: Manage the line-side inventory of the production line, track material consumption, and achieve material pull. Improve corporate inventory data. The total solution of smart control unit not only includes motion control solution, but also can provide information supporting software and service for customer's special needs. the software focus on production execution system...

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Smart Control Unit-10

3C Industry mobile phone-PCB board adhesive box application APPLICATION CASE Solution configuration 1* TRIO(PC-MCAT controller)+1*SCARA robots+ 1* ESTUN vision system Application case It has been used in well-known PCB equipment manufacturer and large household appliance factory 3C Industry FPC plate-double SCARA dynamic grab plate application Application case Has been used in many FPC board equipment manufacturers in China Solution configuration 1* TRIO(MC4N controller)+2*SCARA robots+3* servo axis+ 1* ESTUN vision system Industry PCB Solution features SCARA robot , visual system, are operating...

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Smart Control Unit-11

3C Industry mobile phone glass-3D exposure production line Solution configuration 1* TRIO(NANO+MC4N+MC664)+5* SCARA robots+ 46* servo axis+3*HMI Textile industry clothing-cloth cutting application Solution configuration 1* TRIO(MC4N)+2* SCARA robots Application case It has been used in a famous electronic factory in southeast Asia Application case Has been used in a well-known domestic clothing manufacturers Solution features work beat: 28PPM absolute positioning accuracy: 0.2mm The data integration of the whole line is realized, and the coordination between each units is realized, effectively...

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Smart Control Unit-12

Teaching industry practical training of motion control-training workstation of education Solution configuration 1* TRIO(MC4N)+1* SCARA robots+1* conveyor Industry University Solution features Support a variety of robot kinematics models to facilitate trainees to understand the robot's underlying control principle, dynamic tracking process, visual calibration process, conventional motion control, motor acceleration and deceleration curve planning, E-CAM motion, electronic gear, etc. based on the actual control program, supports the motion simulation , greatly facilitates the practical training...

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All ESTUN Automation Co., Ltd. catalogs and technical brochures

  1. DX4

    18  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.