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ROBOT SYSTEM(ERS Series)

ROBOT SYSTEM(ERS Series)
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ROBOT SYSTEM(ERS Series)

Product catalog summary
Overview: The document introduces the ESTIC Robot System, which integrates PLC, nutrunner, and robot controls to streamline screw tightening processes. The system aims to reduce cycle time and construction man-hours while improving productivity through centralized management and direct teaching capabilities.
System Configuration: The ESTIC Robot System requires only nutrunner programming for centralized management, eliminating the need for separate configurations and maintenance of PLC, nutrunner, and robot software. This integration reduces communication delays and cycle times.
Features and Benefits: Key features include direct teaching for easy setup, a vision position correction function to address misalignments, and Z-axis thrust control to prevent workpiece overload. The system also offers dedicated commands to reduce communication time and batch settings for efficient operation management.
Product Line-up: The system includes different models (ERS-TypeA, ERS-TypeB, ERS-TypeC) compatible with specific robots and handheld nutrunner tools. Each model has distinct features such as workpiece pull-in devices and conveyor compatibility, catering to various industrial needs.
Specifications: The document provides detailed specifications for each model, including applicable robots, nutrunner tools, power supply requirements, and additional options like vision sensors and management software. The system supports various screw capacities and torque ranges, ensuring versatility in application.
Conclusion: The ESTIC Robot System offers a comprehensive solution for screw tightening processes, emphasizing efficiency, ease of use, and adaptability to different industrial environments. Its centralized management and advanced features make it a valuable asset for improving production workflows.
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Catalog excerpts

ROBOT SYSTEM(ERS Series)-1

Fastening Solutions ESTIC ROBOT SYSTEM

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ROBOT SYSTEM(ERS Series)-2

New Robot System Proposed by ESTIC General Screw Tightening Robot PLC controls the nutrunner and the robot Ladder Program Nutrunner controls the robot Tightening Program Tightening Program ESTIC ROBOT SYSTEM Robot Program Robot Program Robot PLC, nutrrunners and the robot require separate configurations, programming, and software maintenance. Only the nutrunner programming is required since the system can be managed centrally. Cycle delay occurs due to the communication Reduces cycle time

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ROBOT SYSTEM(ERS Series)-3

ESTIC Fastening Solutions Process of the ESTIC ROBOT SYSTEM • Does the robot correspond to the reaction force of screw tightening ? • Is the speed sufficient ? • Is a magnetic or pneumatic screw feeder used ? • What about parts supply ? There are many things to be considered Robot Selection Nutrunner Selection Parts Feeder Selection Concept Design Ladder Programming Maintenance Management of PLC Software Robot Programming Maintenance Management of Robot Software System and Nutrunner Selection

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ROBOT SYSTEM(ERS Series)-4

Features and Benefits Direct teaching Simple settings Tightening points can be taught by moving the robot directly. Vision position correction function (optional) Improves productivity With the correction function of the camera, even the slightest misalignments will not be missed. Hole misalignment correction function. Tightening Point Recording Button Master image Operating image Correct position of each tightening points.

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ROBOT SYSTEM(ERS Series)-5

ESTIC Fastening Solutions Features and BenefitsZ-axiS Thrust Control Function Production Guarantee Prevents workpiece overload and cam out by tightening screws or bolts with the appropriate thrust. Dedicated Command^ Reduces Cycle Time Reduces communication time with the robot by using dedicated commands. Robot operations such as screw/bolt receivings and tightenings can be set in a batch on the nutrunner side. Step Function Detailed settings can be made by selecting an item from Tightening • Move • Return to the original position • Skip

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ROBOT SYSTEM(ERS Series)-6

ESTIC Fastening Solutions Applicable robot Applicable handheld nutrunner Screw capacity *1 Torque range (N-m | ft-lb) Primary side power supply Primary air supply ERS-TypeC Conveyor compatible ERS-TypeA With workpiece pull-in device THE400-EM01 Handy 2000 Micro M1.7~M6 0.1~6.0 | 0.07~4.43 Single-phase 200V AC±10% (50/60Hz) 0.4MPa or higher ERS-TypeB Without workpiece pull-in device THE400-EM01 Handy 2000 Micro M1.7~M6 0.1~6.0 | 0.07~4.43 Single-phase 200V AC±10% (50/60Hz) 0.4MPa or higher *1 Excludes truss head screw

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ROBOT SYSTEM(ERS Series)-7

Basic Configuration Working Range Component Unit Nutrunner Unit (Handy 2000 Micro/Touch) Robot Unit Power Unit Suction Unit Vacuum Equipment

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ROBOT SYSTEM(ERS Series)-8

ESTIC Fastening Solutions Working Range Up and Down Stroke : 160mm Component Unit Power Unit Nutrunner Urnt: Robot Unit

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ROBOT SYSTEM(ERS Series)-9

*1 Pneumatic adsorption is possible. (However, it depends on the bolt size) *2 Custom-made is possible. Please contact our sales team.

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ROBOT SYSTEM(ERS Series)-10

ESTIC CORPORATION Moriguchi-city,Osaka, saJiSf! 570-0041 Japan JP : www.estic.co.jp EN : www.estic.co.jp/en/ CN : www.estic.co.jp/cn/

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.