Efficient storage systems PRODUCT TECHNICAL FILE CONVENTIONAL PICKING RACK OVER FLOOR MEZZANINE OVER PICKING Estanterías Record

CONVENTIONAL PICKING RACK Revision date: 27-01-2015 CONTENTS Page 2.2.9. Open-plan, walkable overhead loft28

PRODUCT TECHNICAL FILE CONVENTIONAL PICKING RACK Revision date: 1. SCOPE Estanterías Record, S.L. designs and manufactures several types of metal racking, shelving and storage systems in compliance with applicable standards. Therefore, we have to document the specifications and characteristics of each product line to create a summarised view of the theoretical parameters and structural and functional elements considered in each particular solution. This product file aims to provide a general description of the shelving system for CONVENTIONAL MANUAL LOADING and its accessories. It develops an...

PRODUCT TECHNICAL FILE CONVENTIONAL PICKING RACK Revision date: Lines of parallel blocks form intervening aisles whose width is determined by the applicable standards, by the handling equipment available, and by the means of access to and dimensions of the unit loads. Main advantages: • Each item can be located quickly and accessed directly and immediately. Easily adapted as requirements change. The range of accessories and configurations means the storage system can be adapted for use with loads of all weights and volumes. Strict stock control. Each location corresponds to a selectively accessible...

PRODUCT TECHNICAL FILE CONVENTIONAL PICKING RACK Revision date: Versatility of use. The system’s configuration options mean the shelves can be used in coordination with any type of handling equipment in function of each project. Damaged components can be replaced easily and immediately. The construction system means the basic structure can be extended vertically or covered with additional storage surfaces, thus taking full advantage of the space available and adapting perfectly to goods with different formats, weights and volumes. The user can rest assured that their investment will never become...

PRODUCT TECHNICAL FILE CONVENTIONAL PICKING RACK Revision date: Alternatively, in order to increase storage capacity, the basic structure can be replicated vertically, taking full advantage of the warehouse’s volume, by installing a system of elevated aisles and walkways. Therefore, the design is supplemented with walkable floors positioned between the storage system’s modules which are accessed using conveniently located stairways. The perimeter of these upper levels is protected with guardrails; these can also incorporate access doors, handrails, skirting boards and intermediate guards to act...

PRODUCT TECHNICAL FILE CONVENTIONAL PICKING RACK Revision date: The diagram below shows the above configuration: 2.1. MATERIALS Sections are cold-formed and punched from steel strips before they undergo electrostatic painting in a continuous flow, phosphate, anticorrosive coating and oven curing treatments. The load-bearing capacity of the racks is determined directly by the type and quality of steel used in their construction, which is established by the applicable standard, and by the physical characteristics and behaviour of each configuration in response to elastic instability phenomena associated...

PRODUCT TECHNICAL FILE CONVENTIONAL PICKING RACK Revision date: Elastic modulus Shear modulus Poisson’s ratio Coefficient of linear thermal expansion The system’s metal elements are grade A1 (M0), according to certification at source, in compliance with Spanish Royal Decree 2267/2004, dated December 3, which approved the fire safety regulations in industrial premises. Elements with a zinc coating of less than 100 µm have a fire rating of M1, class B-s3,d0, in accordance with standard UNE-EN 13501-1:2007. 2.1.2. Finishes All ungalvanised elements are painted to obtain a surface finish using an...

PRODUCT TECHNICAL FILE CONVENTIONAL PICKING RACK Revision date: 2.2. STRUCTURAL ELEMENTS 2.2.1. Frames The frames correspond to the structure’s basic vertical elements. Each frame comprises two uprights connected by a series of horizontal and diagonal bracings secured with grade 8.8 DIN 931 M8x35 bolts. The bolts are made from high strength steel and fitted with DIN 985 self-locking safety nuts and Teflon® washers to ensure they do not become loose with use. This structure will bear the axial compression load in service conditions and transmit it to the floor. They are also subject to the lateral...

PRODUCT TECHNICAL FILE CONVENTIONAL PICKING RACK Revision date: The following diagram shows the start of the bracing structure. 2 Horizontal bracing Diagonal bracing Anchor bolt Base plate Spacer fitting The distance between diagonal bracings is fixed at 550 mm for all frames, which gives a maximum span between trusses of 1,100 mm. The angles between diagonal bracings generally ranges from 20° to 70°. The free ends of the horizontal and diagonal bracings (where there aren’t any nodes) are bolted to the uprights. Spacer fittings are used to prevent any slack between bracings and the upright. These...

PRODUCT TECHNICAL FILE CONVENTIONAL PICKING RACK Revision date:

CONVENTIONAL PICKING RACK The table below shows the bracing components for each height of frame. Spacer Horizontal Diagonal Height Uprights Base plate M8x15 bolts fittings bracings bracings mm Units Units Units Units Units Units Description Horizontal bracing Diagonal bracing Upright M8x35 bolt Description M8x15 bolt Base plate Anchor bolt Spacer fitting

PRODUCT TECHNICAL FILE CONVENTIONAL PICKING RACK Revision date: Dimensions of horizontal and diagonal bracings: Elevation view Diagonal bracings Horizontal bracings Horizontal/diagonal bracings

PRODUCT TECHNICAL FILE CONVENTIONAL PICKING RACK Revision date: 2.2.3. Uprights Hot-rolled, as per standard EN 100252:2004, and cold-formed S235JR to S355JR grade steel C-sections, with an appropriate thickness for the load they must bear. They feature two lines of holes, each separated by 50 mm, along their front surface; the connectors for the load-bearing beams slot into these holes. There are also two rows of holes, measuring 9 mm in diameter and again separated by 50 mm, facing each other on both sides of the uprights. These holes are used to attach the bracings. As detailed above, the holes...