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COMPACT PALLET RACKING (DRIVE IN/THROUGH)

PRODUCT TECHNICAL FILE COMPACT PALLET RACKING (DRIVE IN/THROUGH) Revision date: Estanterías Record, S.L. designs and manufactures several types of metal racking, shelving and storage systems in compliance with applicable standards. Therefore, we have to document the specifications and characteristics of each product line to create a summarised view of the theoretical parameters and structural and functional elements considered in each particular solution. This product file aims to provide a general description of the COMPACT PALLET RACKING system. It develops an outline of the individual components...

PRODUCT TECHNICAL FILE COMPACT PALLET RACKING (DRIVE IN/THROUGH) Revision date: Each structural system containing various lanes and loading levels is called a block. Each block can have a single entrance, if the structure is close to a wall, or a double entrance, if it is accessible from both ends at the same time. Dual access blocks double the system’s performance by accelerating stock rotation. The structure is stiffened at the top and rear using beams and bracings to control longitudinal and transverse thrusts produced by the loads and the system’s functional circumstances. Lines of parallel...

PRODUCT TECHNICAL FILE COMPACT PALLET RACKING (DRIVE IN/THROUGH) Revision date: Strict control over stored goods and the flow of circulation and service, contributing to methodical, organised logistics management. Particularly productive when operating with a limited variety but a high quantity of products by organising each loading level with a single group of items with uniform characteristics. As the system’s structural elements follow an excellent assembly design it can be disassembled and relocated quickly. Alternatively it can be reconfigured or amplified according to new storage needs....

PRODUCT TECHNICAL FILE COMPACT PALLET RACKING (DRIVE IN/THROUGH) Revision date: Sections are cold-formed and punched from steel strips before they undergo electrostatic painting in a continuous flow, phosphate, anticorrosive coating and oven curing treatments. The load-bearing capacity of the racks is determined directly by the type and quality of steel used in their construction, which is established by the applicable standard, and by the physical characteristics and behaviour of each configuration in response to elastic instability phenomena associated with the individual elements and the structural...

PRODUCT TECHNICAL FILE COMPACT PALLET RACKING (DRIVE IN/THROUGH) Revision date: They are guaranteed to have the following mechanical characteristics: Elastic modulus Shear modulus Poisson’s ratio Coefficient of linear thermal expansion The system’s metal elements are grade A1 (M0), according to certification at source, in compliance with Spanish Royal Decree 2267/2004, dated December 3, which approved the fire safety regulations in industrial premises. Elements with a zinc coating of less than 100 µm have a fire rating of M1, class B-s3,d0, in accordance with standard UNE-EN 13501-1:2007. S 2.1.2....

PRODUCT TECHNICAL FILE COMPACT PALLET RACKING (DRIVE IN/THROUGH) Revision date: 2.2.1. Frames. The frames correspond to the structure’s basic vertical elements. Each frame comprises two uprights connected by a series of horizontal and diagonal bracings secured with grade 8.8 DIN 931 M8x65 / M8x90 bolts. The bolts are made from high strength steel and fitted with DIN 985 self-locking safety nuts and Teflon® washers to ensure they do not become loose with use. This structure will bear the axial compression load in service conditions and transmit it to the floor. They are also subject to the lateral...

PRODUCT TECHNICAL FILE COMPACT PALLET RACKING (DRIVE IN/THROUGH) Revision date: Horizontal bracing Diagonal bracing Anchor bolt Base plate Spacer fitting (*) M8x90 metric bolts are only used when the frame is constructed with 100 63 uprights, all other assemblies are secured with M8x65 bolts. The distance between diagonal bracings is fixed at 550 mm for all frames, which gives a maximum span between trusses of 1,100 mm. The angles between diagonal bracings generally ranges from 20° to 70°. The free ends of the horizontal and diagonal bracings (where there aren’t any nodes) are bolted to the uprights....

estanterias record PRODUCT TECHNICAL FILE COMPACT PALLET RACKING (DRIVE IN/THROUGH)

COMPACT PALLET RACKING (DRIVE IN/THROUGH) The table below shows the bracing components for each height of frame described above. However, this may depend on the specific requirements that define the design of each particular solution. Spacer fittings Horizontal Diagonal M8x65 bolts Height Uprights Base plates Plate bolts (*) bracings bracings (**) (*) In the case of upright 100 63, the number of spacer fittings used shall equal the number of bolts. (**) For upright 100 63, M8x90 bolts will be used. The diagrams below show the different types of node and illustrate whether or not spacer fittings...

PRODUCT TECHNICAL FILE COMPACT PALLET RACKING (DRIVE IN/THROUGH) Revision date: Horizontal bracing Diagonal bracing Upright M8x65 / M8x90 bolt M10x20 bolt Base plate Anchor bolt Spacer fitting (*) M8x90 metric bolts are only used when the frame is constructed with 100 63 uprights, all other assemblies are secured with M8x65 bolts. Dimensions of horizontal and diagonal bracings: Elevation view Horizontal/diagonal bracings

PRODUCT TECHNICAL FILE 2.2.3. Uprights Hot-rolled, as per standard EN 100252:2004, and cold-formed S235JR to S355JR grade steel C-sections, with an appropriate thickness for the load they must bear. They feature two lines of holes, each separated by 50 mm, along their front surface; the connectors for the load-bearing beams slot into these holes. There are also two rows of holes, measuring 9 mm in diameter and again separated by 50 mm, facing each other on both sides of the uprights. These holes are used to attach the bracings. As detailed above, the holes in the front of the uprights can be...