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Pipe and Flange Protection

Pipe and Flange Protection
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Pipe and Flange Protection

Product catalog summary
Overview: Essentra Components provides a wide range of plastic products designed to protect pipes and flanges from corrosion and damage during manufacturing, transit, and storage. These products are available in various sizes, colors, and materials, offering flexibility and reliability.
Key Features:
  • Variety of sizes with optional vent holes.
  • Color options for different applications.
  • Protection for crane hook handling.
  • Lightweight and flexible materials for easy application.
  • Compatibility with various pressure groups.
Product Categories:
  • Pipe Caps: Available in Yellow and Red LDPE, designed to fit standard pipe sizes with internal ribs for a tight fit.
  • Ribbed Pipe-End Plugs: Made from LDPE, injection-molded to meet ANSI and DIN specifications.
  • Flexible Pipe Caps: Made from flexible PE, rotationally molded for larger pipes.
  • Heavy-Duty Recessed Caps: Protect pipe bevels and internal walls, resistant to temperatures from -30°C to +60°C.
  • Bevel Edge Protectors and Plugs: Designed for pipes from 8" to 120", with a clamping system for secure fitting.
Specifications: Detailed specifications include part numbers, nominal pipe sizes, dimensions, and material types, with tables listing dimensions for various pipe sizes.
Recommendations: For optimal protection, use bevel protectors with pipe plugs. Contact Essentra Components for assistance in selecting the appropriate clamping system.
Flange Gaskets:
  • Categorized by nominal diameter and dimensions, conforming to DIN 2690 standards, resistant to temperatures from -20°C to +80°C.
Flange Protection:
  • Made from PolyCor™ Corrugated LDPE, providing cost-effective protection for flange faces, covering a wide range of sizes and pressure ratings.
Raised-Face Protector Plugs:
  • Made from polyethylene, meeting ANSI/ASME B16.5 specifications, protecting valve flanges and raised machine faces.
Adhesive Peel & Stick Full-Face Protectors:
  • Meet ANSI B16.5 and ASME B16.47 specifications, featuring an adhesive-backed design for full-faced flange protection.
Key Specifications:
  • Available for a wide range of nominal diameters and pressure groups, designed to withstand specific environmental conditions.
Product Specifications:
  • Flange Protector Retainer Plugs: Made of PVC, used to secure flange protection discs, available in various sizes.
  • Pipe Chocks: Made of LDPE, used to secure pipes during transit and storage, available in two sizes.
Product Listings:
  • Includes part numbers with corresponding nominal pipe sizes and standard pack quantities.
Contact Information:
  • For sales inquiries, email [email protected] or visit www.essentracomponents.co.uk.
  • Customer service is available at 0845 758 5070 for assistance.
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Catalog excerpts

Pipe and Flange Protection-1

MILES OF PIPE AND FLANGE PROTECTION Essentra Components offer a wide range of plastic products for the protection of Pipes and Flanges. The extensive range protects against corrosion and damage during manufacture, transit and storage. • Large selection of sizes with optional vent holes • Choice of colours • Bevel protection and inner wall protection for crane hook handling • Light and flexible materials for an easy application and a reliable protection • Wide range of pressure group compatibility

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Pipe and Flange Protection-3

PIPE CAPS Caps for Standard Pipe Sizes SR 1358/1352 Yellow LDPE • Low cost and high quality • Internal ribs ensure tight fit and release pressure build-up Nominal Pipe Size * Black LDPE ** Flexible PE Maximum vent hole size is 4mm on 11⁄4" to 12" pipe caps and as specified for larger sizes. Nominal diameters above DN 300 - 12" are the exact conversion of the d dimension. Ribbed Pipe-End Plug SR 1171 Red LDPE

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Pipe and Flange Protection-4

PIPE CAPS Ribbed Pipe Caps SR 1387 LDPE • Injection-moulded caps with internal ribs • Meet ANSI and DIN specifications Colour Grey Red Red Black Grey Grey Grey Red Grey Red Grey Grey Red Grey Red Grey Red Grey Grey Red Grey Grey Red Red Grey Yellow Black Grey Red Grey Red Yellow Grey Yellow Grey Red Grey Black Grey Grey Black Grey Red Grey Grey Colour Grey Yellow Yellow Grey Grey Grey Black Grey Yellow Black Grey Black Black Black Grey Grey Grey Grey Yellow Yellow Red Grey Yellow Red Red Grey Grey Grey Yellow Grey Grey Yellow Yellow Grey Yellow Grey Grey Grey Grey Grey Grey Grey Grey Grey Grey...

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Pipe and Flange Protection-5

PIPE CAPS Flexible Pipe Caps • Rotational moulded caps in more flexible PE material • Softer material allows easier fitting on pipe • Range covers wide range of larger sizes Nominal Diameter Part Number CONTINUED ON NEXT PAGE

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Pipe and Flange Protection-6

PIPE CAPS Flexible Pipe Caps Nominal Diameter Part Number

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Pipe and Flange Protection-7

PIPE CAPS Heavy-Duty Recessed Caps • Protect pipe bevels and internal walls from corrosion and damage • Accept crane hooks for moving pipes during storage, transit and laying • Resistant to temperatures from -30 °C to +60 °C • WT is wall thickness Flexible Recessed Caps Yellow PE Heavy Duty Pipe Caps • Protect pipe bevels and internal walls from corrosion and damage • Soft material for easy fitting on large sizes • Accept crane hooks for moving pipes during storage, transit and laying • WT is wall thickness To Fit Pipe Specification DIN Nominal Diameter DN 600 24" DN 650 26" DN 700 28" DN 750...

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Pipe and Flange Protection-8

PIPE PLUGS Bevel Edge Protectors and Plugs SR 1360 Bevel Edge Protector - Steel Bevel Pipe Plug - PE/Flexible PE • Bevel protector designed for use with pipes from 8" to 120" • The bevel protector is easy to apply by pushing onto the pipe-end and hammering down the clamping system • The clamping system will expand and force the protector against the inner pipe surface • Bevel protector combines with pipe plug in sizes 8" to 64" for optimal protection and pipe closure • Pipe plug has depth of at least 100 mm to accept crane hook • The steel bevel protector keeps the pipe plug firmly in position...

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Pipe and Flange Protection-9

FLANGE PROTECTION Face Self-Adhesive Discs Face Protectors Black Rubber • Provide full flange face protection • Ozone and weather resistant • Withstand temperatures from -15°C to +70°C • Resistant to petrol, oil and non-oxidisation acids • Available with holes for internal bore sand blasting • Standard thickness 1.5mm • Protect against dirt, moisture, paint and sand blasting • Suitable for DIN and ANSI flanges D Alternative Sizes Nominal Diameter

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Pipe and Flange Protection-10

FLANGE PROTECTION Full-Face Flange Protectors SR 1365 Yellow LDPE • Flexible fins ensure snug fit into bores • For flanges to DN 2627-2638,150, BS5504 and ANSIB16, 5 Flange Covers SR 1353 Yellow Flexible Polyethylene • Ideal for protecting internallycoated flanges • Provide complete all-round flange protection • Cover ANSI B 16.5, DIN 26312635 and BS4504 • Easy to fit • Durable and flexible • Also protect bolt holes • Suit all types of flange faces * Injection-moulded flange cover CONTINUED ON NEXT PAGE

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Pipe and Flange Protection-11

FLANGE PROTECTION Flange Covers Nominal Diameter Nominal Diameter * Injection-moulded flange cover

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Pipe and Flange Protection-12

FLANGE PROTECTION Flange Gaskets SR 5764 MP Rubber Flanges according to ASA B16,5 with Bolt Holes Withstand temperatures from -20°C to +80°C Ozone and weather resistant Hardness: Shore 70 ANSI- 150 lbs Range Part Number Nominal Diameter Bolt Circle Diameter (d1) Bolt Hole size (d2) ANSI- 300 lbs Range Part Number Nominal Diameter Bolt Circle Diameter (d1) Bolt Hole size (d2)

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Pipe and Flange Protection-13

FLANGE PROTECTION Flange Gaskets SR5764 MP Rubber Flanges according to ASA B16,5 NO Bolt Holes Withstand temperatures from -20°C to +80°C Ozone and weather resistant Hardness: Shore 70 d ANSI- 150 lbs Range Part Number Nominal Diameter ANSI- 300 lbs Range Part Number Nominal Diameter

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Pipe and Flange Protection-14

FLANGE PROTECTION Flange Gaskets SR 5764 MP Rubber Flanges according to DIN 2690, with Bolt Holes Withstand temperatures from -20°C to +80°C Ozone and weather resistant Hardness: Shore 70 DIN - PN 10 Range Part Number Nominal Diameter Bolt Circle Diameter (d1) Bolt Hole size (d2) Nominal Diameter Bolt Circle Diameter (d1) Bolt Hole size (d2) DIN - PN 16 Range Part Number

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Pipe and Flange Protection-15

FLANGE PROTECTION Flange Gaskets SR 5764 MP Rubber Flanges according to DIN 2690, NO Bolt Holes Withstand temperatures from -20°C to +80°C Ozone and weather resistant Hardness: Shore 70 d DIN - PN 10 Range Part Number Nominal Diameter Nominal Diameter DIN - PN 16 Range Part Number

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Pipe and Flange Protection-16

FLANGE PROTECTION Flange Protection Disc SR 1172 PolyCor™ Corrugated LDPE • Provides simple, cost-effective protection for flanges • Covers full flange face - applied by strapping cable ties through bolt holes • Wide range covers variety of sizes and pressure ratings • DIN Flanges DN 10 to DN 600 - Pressure Groups PN 6, 10, 16, 25 and 40 • ANSI Flanges 1⁄2" to 32" - Pressure Groups 150, 300, 600 and 900 lbs DIN - PN 6 Range Part Number Nominal Diameter Part Number Nominal Diameter DIN - PN 16 Range Part Number Nominal Diameter Part Number Nominal Diameter CONTINUED ON NEXT PAGE

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.